Rotary drum pellet making line

The Business Plan of Using Pig Manure as Biofertilizers

Basic Information

Pig manure is one of the common raw materials for making biofertilizers. To make pig manure into biofertilizer, it needs to go through multiple steps such as dehydration, composting, crushing, screening, granulation, drying and so on. YUSHUNXIN not only has a complete production line of pig manure biological fertilizer, but also can provide you with equipment for each stage. You are welcome to consult.

How is pig manure to bio fertilizer ?

There are two ways for using pig manure as biofertilizers.

Powdered biofertilizer production:

The first is to make a powdered biofertilizer. The production line works as follows: The pig manure is dehydrated to produce solid manure. It is then composted with other organic waste by crushing the solid pig manure (fine solid pig manure ferments faster). Then, to crush the fermented compost according to the production requirements. You can use a compost crusher to do this, which is very efficient. You also need to screen the crushed bio organic compost. One is to be able to screen out impurities, and the other is to ensure the unity of biological fertilizer powder. Finally, you can use the bio fertilizer bagging machine to pack a good powder bio organic fertilizer. YUSHUNXIN’s powder biological fertilizer packaging machine packing tightly, accurate control, accuracy of about two thousandths.

powdery biofertilizer production line

Granular biofertilizer making:

Using pig manure as a granular biofertilizer is a good option for most bio fertilizer manufacturers. It is on the basis of powder biological fertilizer. Feed the sifted powdered biological fertilizer into the granulation machine to form round or flat spherical biological fertilizer particles. After granulation, dry the bio organic fertilizer granules to reduce moisture content and increase shelf life. You might consider using a rotary drum dryer. After the bio-fertilizer particles have dried, a rotary drum cooler reduces their temperature to a safe and comfortable level for easy handling and packaging, while maintaining the quality of the final product. After screen, choose the required size of the particles, then with the help of our automatic packing machine, filling and sealing.

Rotary drum granulation system

Which dehydrator should you choose for making biofertilizer pig manure?

The water content of pig manure is between 80% and 90%. Direct stacking is easy to cause compost to be too wet, affecting the respiration and decomposition rate of microorganisms. Not conducive to biological fertilizer production. Therefore, you need to use a manure dehydrator. Due to the excessive water content of pig manure, the purchase of inclined screen dehydrator is the most appropriate. The inclined screen dehydrator separates the liquid and solid of pig manure by means of gravity separation and mechanical vibration through the screen or screen hole arranged in the inclined direction. The water content after dehydration is about 30%, which can be used to make biological compost.

manure dewatering machine
inclined screening machine

What compost making machine is suitable for using pig manure as biofertilizers?

Using a bio fertilizer composting machine can speed up the pig manure compost. You can choose the compost turner according to the amount of pig manure. Windrow compost turner is suitable for small scale pig manure biofertilizer production line. Crawler tipping machine is one of them. With the track, you can drive it to turn over piles anywhere. Turning piles is flexible. Alternatively, you can choose a bio fertilizer groove type compost turner. It is operated in a tank, which is more suitable for the breeding mode of pigs. We have also equipped it with a shift car. You can use it in multislot. Its flipping span is between 3-30 meters, and the flipping depth is between 0.8-1.8 meters. Contact us for model details.

windrow type compost turner
groove type compost turner.

For the large pig manure bio organic fertilizer factory, the wheel type composting machine is the most suitable. It is suitable for the fermentation of large span and high depth organic waste. The flipping depth is between 1.5-3 meters, while the maximum flipping width can be up to 30 meters wide. And in order to adjust the fermentation rate of pig manure compost, we also designed a water jet setting. You can use it to add water or starter culture. In addition, the wheel tipping machine is a symmetrical wheel flipping machine, without dead corner residue. Moreover, there is no need for personnel operation during the operation of the equipment, and it is fully automatic power control.

The wheel compost turner for bio compost
spry device

Bio fertilizer pellet making machine in pig waste management

In the production of granular pig manure biological fertilizer, disk granulator and drum granulator are commonly used equipment. The disk granulator can form spherical particles of pig manure compost powder by adding water and the centrifugal force of the rotating dish. It is suitable for small scale pig manure bio fertilizer production line. The output is between 0.5 and 6 tons. The base design is strong, does not need anchor bolts fixed, smooth operation, small footprint. The granulation rate of the disc granulator can reach 93%, and the granulation effect is good.

pan granulation machine
Wet granulation water spraying device

When you want to produce about 1-30 tons of pig manure biological fertilizer particles per hour, please consider a rotary drum granulator. The drum granulator has a large capacity. Through the rotating movement of the cylinder, extrusion pressure is generated between the material particles to form a ball. Moreover, there is no need to worry about the moisture of wet granulation affecting the life of the machine. YUSHUNXIN added anti-corrosion lining to the cylinder. At the same time, we also designed the lifting plate to prevent the blockage of bio organic fertilizer.

rotary drum granulator
the lifting plate of drum granulator

How much is the business plan of using pig manure as biofertilizers?

Business plans for using pig manure as biofertilizers need to take into account production line costs as well as other costs.

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