Bio compound fertilizer production

Compound Biofertilizer Manufacturing Plant

  • Capacity :1-20t/h

  • Area:800-10000㎡

  • Making Type:Granule

  • Price: $110,000-550,000

  • Application: urea, ammonium nitrate, ammonium sulfate, etc.

Establishing a compound biofertilizer manufacturing plant is not a simple matter. It requires you to make sufficient preparations: market research, the use of advanced equipment, attention to the supply of raw materials, etc. In addition, you should be fully familiar with the process pf producing compound biofertilizer and related equipment. At the same time, please pay attention to the time and method of adding the biological bacteria. Consider YUSHUNXIN, where you can know the complete production process of compound biofertilizer and buy suitable and high-quality production equipment. We will help you save equipment costs and labor costs from the greatest level.

How to produce bio compound fertilizer Step by step?

When setting up a compound biofertilizer manufacturing plant, you need a variety of production equipment. YUSHUNXIN has many types of equipment for you to choose .

Dynamic feed system or static feeder can put the biological fertilizer raw material and NPK ratio of nutrient elements according to certain proportion. The advantage of the dynamic feeding system is accurate delivery without manual operation. The compound biofertilizer raw materials with good ratio are mixed evenly through the conveyor belt into the double-axis horizontal mixer.

Granulation is a key step in bio compound fertilizer production line. The biofertilizer granulator produces powdered biofertilizer into pellets. In order to add biological bacteria, it is generally recommended that bio compound fertilizer manufacturers choose a disk granulator or a drum granulator with a spraying device. They use the wet granulation process, which allows the powder to be granulated quickly. You can choose according to the yield or the floor area.

As a compound bio fertilizer manufacturer, in order to ensure the stability of the compound biological fertilizer, you should use biofertilizer dryer and cooler to process the granulated biofertilizer. Drying is beneficial to reduce the water content of biocompound fertilizer, and cooling is beneficial to improve the stability.

Through the roller screening machine, you can detect qualified compound biofertilizers and re-granulate unqualified products.

In order to reduce the nutrient volatilization of compound bio fertilizer, it is necessary to use a rotary coating machine, YUSHUNXIN has different types of coating equipment according capacity.

The spiral conveyor belt transports the coated bio organic compound  fertilizer to the automatic packaging machine, specially designed packaging, and the quantitative accuracy of the system is two-thousandth.

How to make powdered bio compound fertilizer into granules?

The above is the relevant process of producing bio compound fertilizer. Among them, the production of bio compound fertilizer granules is the choice of most biofertilizer manufacturer. There are many compound biofertilizer granulators, so do you know how to choose the right one?

Disc granulator for small-scale production of bio compound fertilizer

If you want to granulate bio compound fertilizer on a small scale, please choose the disc pelletizer. It can produce 1-6 tons of biocompound fertilizer per hour, with a granulation rate of up to 93%. And you can directly observe the granulation effect. Moreover, the machine can produce 1-8mm biocompound fertilizer granules, and you can get different sizes by adjusting the inclination of the disc. In addition, if you want to add biological agents or water, we can add a spraying device for you.

pan granulation machine
rotary drum granulator

Drum granulator for producing large scale compound biofertilizer

Of course, choosing a drum granulator is also a good choice. YUSHUNXIN’s drum granulator has an output of 3-30 tons. It not only has a large output, but also a unique design. The machine is made of Q235 carbon steel on the outside and a special anti-corrosion lining on the inside, which has a long service life. At the same time, since it also belongs to wet granulation, you can also add water or agents during the granulation process.

Double roller extrusion granulator –Dry granulation

Of course, you can also use dry granulation of bio compound fertilizer. Please choose a double roller extrusion granulator. This machine can produce about 3 tons of bio compound fertilizer per hour, but it requires the feed moisture to be around 20%. This can reduce the cost of subsequent drying and cooling to a certain extent. If you have specific requirements for bio-compound fertilizer granulation, please contact us.

Double roller granulation machine

Main Technical Parameters:

Equipment Power(kw) Capacity(t/h) Rotary Speed(r/min)
Disc granulator 3-18.5 0.5-6 13-21
Drum granulator 5.5-37 3-30 9.5-17
Rotary coating machine 55 1-6

When is it appropriate to add bactericide to compound biofertilizer?

In the production process of compound bio fertilizers, bio fertilizer manufacturers usually add bioagent such as azotobacter, acidobacter, bacillus subtilis to enhance the effectiveness of bio compound fertilizer. But do you know when to add microbial agents?

In general, the time to add bacteria is before, during and after granulation. Before and during the pelletizing process, the high temperature drying will affect the compound biofertilizer, so you need to use a rotary cooling machine to reduce its impact. After granulation, adding biological bacteria by spraying, the survival rate of functional bacteria is more than 95%, but you still need to use the rotary coating machine to prevent its volatilization.

Coating machine for better biofertilizer granules making

Top2 hot sale bio compound fertilizer production line in YUSHUNXIN

Bio NPK compound fertilizer production line:

Most biofertilizer manufacturer choose to produce bio NPK fertilizer granules. This is not only because NPK biofertilizer is rich in nitrogen, phosphorus and potassium, but also because granular bio NPK fertilizer is easier to store and transport. Common bio NPK fertilizer ratios are: 15:15:15, 12:36:12 or 20:10:20. You can use a dynamic batching machine to accurately mix them. Mix the raw materials and stir them thoroughly before feeding them into the NPK biofertilizer pelleting machine. You can choose to use dry granulation or wet granulation. If you prefer dry granulation, we can provide you with a double-roll extrusion granulator. This can save you the cost of bio NPK production. In addition, we also have wet granulation machines: drum granulator, disc pelletizer.

bio NPK fertilizer production line

The bulk blended biofertilizer production process:

The process of making bulk blended biofertilizer is simple. Mix several single fertilizers in a certain proportion and add biological agents during the mixing process. YUSHUNXIN can provide you with a complete blended bio fertilizer production line. Use a static batcher to feed the raw materials into the drum BB fertilizer for mixing and stirring. It can produce continuously. Pack after mixing.

luquid biofertilizer process

Preparation for opening a compound biofertilizer manufacturing plant

Market research:

Before opening a compound biofertilizer manufacturing plant, you need to research the local agricultural market to understand farmers’ demand for organic fertilizers and the competition. The use of high-quality bio compound fertilizer making equipment can improve the competitiveness of bio organic compound fertilizer.

Technical equipment:

The production of compound biofertilizer requires certain production technology and equipment, including mixing equipment, granulation equipment, packaging equipment, etc. You need to choose a reputable equipment manufacturer to buy bio compound fertilizer equipment. YUSHUNXIN has high quality and affordable production equipment, quality is reliable and guaranteed.

Raw material supply:

The production of compound biological fertilizer requires a large number of organic raw materials, such as waste crops, animal and plant feces, organic waste and so on. You should consider a stable supply channel of raw materials to ensure the continuity of production. In addition, you should also consider the availability of microbial inoculants and nutritional factors (NPK and trace elements).

FAQs about bio compound fertilizer production line:

If you have any questions in producing bio compound fertilizers, please feel free to consult YUSHUNXIN. We have helped many customers to successfully set up bio compound fertilizer plants.

Latest compound biofertilizer production unit cases in the world:

YUSHUNXIN has rich experience in producing bio compound fertilizer equipment. We have helped customers in Pakista, Algeria and Indonesia to successfully open biocompound fertilizer production lines in their local areas. If you are interested, please let us know. We will design a reasonable bio compound fertilizer production plan for you.

What are the costs of building a compound biofertilizer manufacturing plant?

When you open a compound bio-fertilizer plant, you need to purchase or lease a suitable site.Generally in the transportation is convenient, away from the residential suburb. The cost is based on local rates.

Equipment cost is the largest and most necessary expenditure in a compound biological fertilizer plant. When buying equipment, different machines have different prices. At the same time, you also need to consider shipping costs and installation costs. YUSHUNXIN is a professional manufacturer of compound bio fertilizer equipment, source factory. We direct sale and delivery. At the same time, there are often promotional activities with favorable prices.

When the compound bio fertilizer manufacturing plant is running, workers are needed to pay attention to the workflow. So you need to hire some workers. However, YUSHUNXIN’s machine is simple to operate, only one or two workers can operate each step, and the degree of automation is high. This will save you labor costs.

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