BB fertilizer production line

Bulk Blending Fertilizer Process for Bacteria as Fertilizer

Basic Information

Bulk blending biofertilizer is a compound bio fertilizer made by mixing more than two kinds of single element fertilizer through a special mixing process. Bulk blending biological fertilizer is by the bacterium agent and organic particles respectively granulation mix again. The bulk blending fertilizer process for bacteria as fertilizer is simple, only preparation, mixing, packaging three stages. The required equipment is not much, only automatic feeders, bulk blending fertilizer mixer, and automatic packaging equipment, conveying equipment. At YUSHUNXIN, you can find out more about the bulk blending fertilizer process for bacteria as fertilizer. At the same time, we will also provide you with the best value for money bio-mixed fertilizer manufacturing equipment.

What is the raw material of the bulk blending fertilizer process for bacteria as fertilizer?

Unlike compound bio fertilizer, bulk blending fertilizer process for bacteria as fertilizer is simple and convenient. It is a product made by granulating bacteriogenic particles and organic particles separately and then mixing them.

bulk blend fertilizer

Bacteria agent carrier particles by microbial agents and accessories. Carrier raw materials such as peat, weathered coal, lignite and other humic acid organic matter has the characteristics of high organic matter content, low price and rich resources. The bio fertilizer granulator will mix carrier raw materials and fungicides for granulation. The roller screener screens the qualified product, which is then stored in the intermediate silo.

Humic acid powder (humic acid and humic acid salt) to join the crushed organic material (rotten organic material, plant and animal manure), both by biaxial or uniaxial blender mixing.

Drum granulator or other granulation machine to granulate; Intermediate silos store the qualified products after screening.

The microbial BB fertilizer mixer mixes the prepared inoculant particles with the organic particles to produce the bulk blending biological fertilizer.

How many steps in the bulk blending fertilizer process for bacteria as fertilizer?

Compared with other biofertilizer production processes, the process is simple and easy to operate. It generally has three steps, which are the preparation stage, the mixing stage and the packaging stage. At YUSHUNXIN, you can learn more.

Preparation stage:

Put the different granular fertilizers prepared into the different dosing buckets of the dynamic dosing machine. The belt conveyor feeds them into a bucket elevator and then into a rotary drum BB biofertilizer mixer.

Mixing stage:

Different biological pellet fertilizers with good ratio are continuously and evenly mixed under the action of rotary drum BB fertilizer mixer. The mixed granular fertilizer, that is, the finished BB fertilizer, enters the hopper through the belt conveyor.

Packaging stage:

Automatic packaging scales can accurately weigh the finished product in the hopper – biological fertilizer mixture. Its system accuracy is quantifiable in two thousandths. At the same time, it can complete different specifications of packaging.

What equipment of bulk blending fertilizer process for bacteria as fertilizer?

Dynamic feeders

The production of biological compost is continuous. The dynamic batching machine is suitable for the field of continuous batching requirements. These sites generally do not allow intermediate ingredients to stop, and the ratio of various granular fertilizers is stricter.

Dynamic feeders

YUSHUNXIN’s dynamic batching machine has a number of silos, generally through the system measurement to achieve accurate ratio. The measurement of dynamic dosing system generally uses electronic belt scale or nuclear scale as measuring equipment. The main engine has PID adjustment, which can realize the automatic control of a warehouse. The dynamic dosing machine is suitable for large-scale continuous BB microbial fertilizer production. In addition, you can dig a pit in the ground and put the dynamic feeder into it to save space.

Bucket elevator

Conveyor equipment

YUSHUNXIN has a mobile belt conveyor, which can transport the biological fertilizer mixture to the next step. You can also easily move it to a different location. In addition, we have bucket elevators that facilitate the delivery of bio-compost to the hopper. Bucket elevator occupies a small area and is suitable for layout in limited space.

BB Fertilizer Mixer

Mixing is the most important step in the bulk blending fertilizer process for bacteria as fertilizer. Therefore, mixing equipment is crucial. You can choose YUSHUNXIN’s BB microbial fertilizer mixer. It overcomes the phenomenon of mixture chromatography or separation caused by different specific gravity and particle size of raw materials. BB fertilizer mixer has the characteristics of high precision, fast speed and long service life. Compared with the BB fertilizer mixer, the upgraded rotary drum BB fertilizer mixer has a larger output, up to 30-40 tons/hour, which can achieve continuous production and high efficiency and wear resistance. Furthermore, we can customize anti-corrosion lining according to your requirements.

Automatic Bagging System

Automatic packaging equipment

YUSHUNXIN’s automatic quantitative packaging scales have two bucket packaging scales and single bucket packaging scales. Integrated structure, small height, compact structure, energy saving and high efficiency. At the same time, it can pack 5-50kg biological fertilizer according to the setting.

What to note in bulk blending fertilizer process for bacteria as fertilizer?

Raw material selection: You should ensure that the mix contains the right proportion of nutrients for the target crop. Some nutrients or chemicals don’t mix together. For example, urea and diammonium phosphate together may produce ammonia, resulting in nitrogen loss and reducing the effectiveness of biological compost.

Avoid moisture: Bulk blending microorganism fertilizer is easy to absorb moisture, so pay attention to moisture during production, storage and transportation to avoid the quality of the mixed fertilizer from absorbing water and caking.

The benefits of bulk blending fertilizer process for bacteria as fertilizer

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