Bio organic fertilizer can improve soil vitality and crop quality. Usually, you can choose organic waste such as livestock manure, straw and biogas residue to produce bio organic fertilizer. When you setup a bio organic fertilizer production line, you need to go through several stages of preparing raw materials, fermentation, crushing, granulation, dryinga and cooling, and packaging. YUSHUNXIN will provides you the right biological fertilizer making machine in each steps. At the same time, we can design the bio organic fertilizer production business plan according to your raw material, capacity, biofertilizer type ect. So, if you are interested, please contact us.
Step 1: Preparation stage:
Select suitable organic bio raw materials, such as livestock manure, waste plants, crop stalks, etc. Animal manure is the main raw material of manufacturing organic fertilizer. For better biofertilizer production, you should reduce the water content of animal dung. You can use manure dewatering machine. YUSHUNXIN has the two type od solid-liquid separator or inclined screener on sale.
Step 2: Fermentation compost:
In the process of manufacturing organic biofertilizer, fermentation compost uses microorganisms to decompose and transform organic waste. It can degrade harmful substances and increase the nutrient content of biofertilizers. YUSHUNXIN has a variety of fermentation composting equipment. You can choose according to your needs. For example, if you want to ferment compost on a large scale, you can buy a wheel type composting machine. When you have little fermentation space, a bio fertilizer fermenter is a good choice. Because it has a small footprint.
Step 3: Crusing bio compost into powder:
The raw materials of bio organic fertilizer after composting and fermentation may be agglomerated and cannot be directly produced or sold. Therefore, you should use the compost grinder to crush the larger materials into powders. Fine powder of about 50 mesh is more conducive to bio organic fertilizer granulation. YUSHUNXIN has a variety of biofertilizer crushers, such as vertical crushers, cage crushers, etc. Welcome to choose us to get the suitable one for you!
Step 4 : Making bio organic fertilizer in granular form:
You can then add biological bacteria or trace elements, thoroughly mixed by a two-axis mixer, and fed into the biofertilizer pelletizing machine through a conveyor belt. You can choose the right granulation equipment according to the yield. Drum granulator is suitable for large yield biological fertilizer production line, roller extrusion granulator can reduce the bio organic manufacturing plant cost.
Step 5 : Drying and cooling organic bio fertilizer granules:
The bio organic fertilizer after granulation can be dried by a rotary dryer, which can reduce the water content of the biological fertilizer and extend the storage life. You can then use a rotary cooler to cool the biological fertilizer, preventing chemical reactions or deterioration and reducing the quality of the biofertilizer.
Step 6 : Coating and packaging the biological organic fertilizer:
To maintain the stability of bio organic fertilizer nutrients, you can use biological fertilizer coating equipment for coating. Packaging is the end of the biological fertilizer production line. Automatic packaging weighing equipment will pack the biofertilizer particles after the coating. Our fully automatic packaging machines are available in single and double buckets. Accurate precision, compact structure, tightly packed, to meet your packaging needs.
The best way to make better compost for producing bio fertilizer
One of the important steps for the organic biofertilizer production is composting bio organic waste. In the organic waste composting process, you should pay attention to three conditions: humidity, temperature, and oxygen. Using the biofertilizer compost turner will help you quickly regulate these factors. Then, you can get the good bio compost! There are three types of hot sale composting machine in YUSHUNXIN. Welcome to consult!
How to Make Biofertilizer in Granule Form?
After composting the organic waste, you can make biofertilizer granules. It is important to choose the right granulating machine. Here are two granulation machines with different granulation methods. Here we introduce you to pelletizer machines that use two different granulation methods.
dry granulation machine:–Extruder Granulator
If you want to reduce the biofertilizer production cost, why not consider using dry granulation bio organic fertilizer? The roller compactor, a dry granulation machine, offers significant cost savings by eliminating the need for additional drying processes. It operates by compacting and granulating compost with a moisture content ranging from 5% to 15%. By working within this specific moisture range, the roller express granulator efficiently forms pellets without the requirement of expensive drying equipment. This makes it a cost-effective choice for bio organic fertilizer production.
Wet Pelletizing equipment–drum granulator/disc pelletizer
When selecting wet granulation for bio-organic fertilizer, you don’t need to worry about the moisture content of the compost. At YUSHUNXIN, we offer two types of wet granulation machines to suit different output needs. The small-output disc pelletizer has a maximum output of 6 tons per hour, while the large-output drum granulator is ideal for large-scale organic biofertilizer production. During the wet granulation process, you can add microbial agents or water as needed.
Feel free to reach out for more information!
Top 2 organic waste to bio fertilizer production business plan
How to process animal manure into bio organic fertilizer
Animal manure is one of the main raw materials for biofertilizer production. After fermentation, it can produce high quality biofertilizer. Commonly used equipment are heap turning machine, crusher, granulator and so on. Yu Shunxin has perfect manure as a bioferfertilizer solution. You can tell us the raw materials and specific requirements, we can provide you with a good biological fertilizer production plan.
Biogas residue as bio organic fertilizer production plan
Biogas residue is produced in the process of anaerobic fermentation to produce biogas. It contains a lot of nutrients such as carbohydrates, nitrogen, phosphorus and potassium. You can mix biogas residue and other organic wastes (such as grass and wood chips, etc.) to compost fermentation. Then Biofertilizer is formed by grinding and granulating. Alternatively, you can hydrolyze it to make liquid biofertilizer.
Can I make bio organic fertilizer from spent mushroom substrate?
Of course, you also can use the spent mushroom substrate (SMS) as organic biofertilizer. First, mix the mushroom compost waste with animal manure and lime in a certain proportion. Then, The next steps are the same as other raw materials. After crushing and screening the spent mushroom compost, choose a suitable granulation machine according to the output. However, the waste mushroom substrate is usually alkaline, and you need to add some acidic substances such as sulfuric acid, nitric acid, phosphoric acid, etc. to lower its pH value. In this way, you can make efficient use of SMS.
how to make your own humic acid organic biofertilizer?
The humic acid organic biofertilizer manufacturing process is easy. First, compost and ferment the organic waste and related auxiliary materials. Add the biological humic acid powder to the compost in proportion. After fermentation, in order to ensure the activity of functional bacteria and humic acid, you need to dry it in low-temperature. Then, crush and creen the dried compost into powder. Next, use a dry granulation machine (roller compactor granulator) to pelletize, and then sieve out qualified finished products for packaging.
The coommon raw material of humic acid organic biofertilizer includes main ingredients, auxiliary materials and biological fulvic acid (BFA) powder. The common main material : cow dung, chicken manure, sugar factory filter mud, grass peat, etc. Auxiliary materials mushroom residue, phosphate rock powder, straw powder, etc. In additional, for improving the humic acid bio organic fertilizer, you can dd 1%-2% urea, 3%-5% superphosphate (calcium magnesium phosphate fertilizer should be added for acidic materials), and 1.5%-2% potassium chloride.
What microorganisms used in making bio organic fertilizer?
Microbial agents play an important role in the production of bio organic fertilizers. Generally speaking, bio fertilizer manufacturer use two categories according to their functions and addition time: composting microbial strains and functional agents.
Composting microbial agents:
In the process of bio organic fertilizer composting, composting microbial strains are generally added. It usually includes: photosynthetic bacteria, penicillium, yeast, Bacillus subtilis, etc. They can promote the decomposition and transformation of organic matter, improve composting efficiency, and increase the nutrient content of organic biofertilizers.
Functional agents:
To prevent high temperature from killing functional bacteria, you need to add functional bacteria after composting. Commonly used functional agents are: silicate bacteria, pseudomonas, potassium-soluble，rhizobium bacteria, etc. These can supplement the nutrients lacking in bio organic fertilizers and have different effects in the production process of bio fertilizers. You can choose according to your needs.
Successful cases of setting up bio organic fertilizer manufacturing plants:
At present, YUSHNXIN has helped customers in many regions of the world to establish bio organic fertilizer plants. In combination with customers’ requirements for raw materials, output, equipment, etc., YUSHUNXIN has designed the organic biofertilizer production plan for them. For example: a 10t/h biological organic fertilizer plant in Brazil, a 20,000 t/y organic biofertilizer factory in Mexico, and a 100,000 t/y organic biological fertilizer granulation line in vietnam. Whether it is a small or large output, our company can provide you biological organic fertilizer making machine according to your requirements. Welcome to consult!
Q: How many tonnes of organic waste required to make 1 kg biological organic fertilizer?
Generally speaking, the raw material output ratio of bio organic fertilizer is 3:1. This means that when you produce 5 tons of bacteria organic fertilizer, you need to prepare 15 tons of organic raw materials and some auxiliary materials.
Q: How long it takes to make organic bio fertilizer?
Generally speaking, the process of making bio organic fertilizer will spent 30-35 days. You also can adopt two method to speed up the production recycle. First, crushing the organic waste before composting. Then, add starter cultures during the composting process.
The Related Production Bio Organic Fertilizer Making line:
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