Granulation is a key part of biofertilizer production technology. The produced biofertilizer granule can improve fertilizer application rate, facilitate plant absorption. YUSHUNXIN has a variety of granulation equipment, such as disc granulation machine, rotary drum gpelletizer, roller extrusion granulator. You can choose them according to your biofertilizer capacity, burdget ect. Our company has many years of bio fertilizer making machine production experience, but also the source of manufacturers, price concessions, is a reliable manufacturer. If you are interested in it, please contact us!
What granulation method can you use for bio fertilizer pellets manufaturing?
Dry granulation method–low cost, no dry
If you want to produce bio fertilizer pellets at a low cost, dry granulation method is a good choice. Because there is no water involved in the granulation process, and the raw material moisture must be less than 10%. This saves drying and cooling costs. Its working principle is as follows: Two rollers (with grooves or convex points on the surface) rotating in opposite directions press the bio fertilizer powder into pellets through mechanical pressure. The pressure determines the strength of the bio fertilizer granules.
Wet granulation method–High hardness biofertilizer granules
The wet granulated biofertilizer pellets are harder and more beautiful in shape. In biofertilizer production, wet granulation is a process in which powdered raw materials are agglomerated into granules by combining a liquid medium (water or a binder) with mechanical force. For this, we design the spry device for our wet granulation machine. We can offer you different biofertilizer wet pellet making machine: disc pelletizer, drum granulator etc.
What are the types of biofertilizer granulatation machine?
According to your different biofertilizer production plan, YUSHUNXIN can provide you with suitable bio fertilizer pellets making machine. Welcome to consult!
Rotary drum granulation equipment for 8-20 T/H biological fertilizer particles making:
Do you want to expand your bio fertilizer production granulation line with 8-20 t/h? Why not consider a rotary drum granulator? Its maximum capacity is up to 30 tons/hour. To maintain the drum pelletizer normal operation, we have made some special design. For example, the internal lifting plate prevents accumulation of biofertilizer particles. Rubber lining effectively prevents rotary granulator’s corrosion. That is, combining with other bio fertilizer making machines, you can easily establish a large-scale bio fertilizer production factory.
Pan granulator for producing 1-8 t/h bio fertilizer granules
Is there a bio fertilizer granulator suitable for medium-size biofertilizer manufacturing plant, which has a capacity of 1-8 tons/hour ? Of course, YUSHUNXIN will provide you pan pelletizer. It can continuously granulate the 1-8 tons/hour biological fertilizer, which has a 93% successful granulation rate. Moreover, according to your ideal granule size, we will set the suitable pelletizing disc angle. In addition, YUSHUNXIN can customize the spraying device in the disc granulation machine. Thus, you can add biological agents through it in disc pelletizer process.
Roller compactor for 1-4t/h bio fertilizer pellet manufacturing:
For bio fertilizer manufacturers who want to start a 1-4 t/h biofertilizer business plan, a roller extrusion granulator is the best choice. YUSHUNXIN upgraded this machine. It can not only has a capacity of 1-4 t/h, but also used in organic and compound biofertilizer production. Due to its double-roller sheet corrosion-resistant material, it has a long service life. And, by changing the roller skin, you can produce biofertilizer pellets of various shapes from 3 to 10 mm, such as oval, pillow, etc.
What is the price of bio fertilizer granulator?
If your budget is in the range of $2000-$5000, you can buy disc granulators with a output of 0.5-4 tons per hour, rotary drum granulators with a output of 1-5t/h, and all models of roll extrusion granulators. And, if you have a budget of $5000-$12000, you can choose the high yield biofertilizer of large biological fertilizer drum pelletilizers. What’s more, our company has a variety of biofertilizer granulation equipment, the price is favorable, worth your choice, you can choose according to your production needs, bio fertilizer manufacture plant budget.
Prevent equipment clogging:
In the granulation process of biofertilizer pelletizer, there may be equipment blockage. In order to prevent blockage during the pelleting process, our company has specially innovated the machinery and equipment. For example, in the drum pelletizing machine, we add a lifting plate in the drum body, and add a small hole in the cylinder, when there is a blockage, you can evacuate by tapping the small hole. In the disk granulator, the scraper is a novel design to prevent biofertilizer clogging. In addition, it is also necessary to pay attention to the appropriate control of the delivery speed of raw materials to avoid the one-time input of too much raw materials resulting in equipment clogging.
Prevent dust pollution:
Micioorganism fertilizer granulators will produce a certain amount of dust during the production process. So please pay attention to regular cleaning. Clean the bio fertilizer granulator and the surrounding environment regularly to ensure that dust does not accumulate too much on the surface of the equipment and in the surrounding area. When using biofertilizer granulators, you should maintain good ventilation, to eliminate the dust generated in time. In addition, we have related dust removal equipment to help you effectively prevent dust pollution.
Control water content:
Too high or too low moisture content will lead to poor pellet forming effect of bio fertilizer granulator. High water content will lead to the formation of microorganism fertilizer particles difficult, easy to bond together or the surface of the biological pellets rough and uneven; If the moisture content is too low, it will affect the cohesiveness of the raw material, resulting in difficult molding of bio fertilizer particles, fragile particles or cracks. Therefore, you can control the water content of the microbial fertilizer at around 20-40%, and the specific water content control can be determined according to the composition and nature of the biofertilizer. If the moisture content is too high or too low, you can adjust the ratio of raw materials, increase or decrease the moisture and other methods to solve it.
How to choose the bio fertilizer granulator manufacturer?
When you perform biofertilizer granulation, you can choose a bio fertilizer granulation machine business with a certain scale and a good reputation. You can assess the credibility of a business by looking at its website, customer reviews, and word of mouth. YUSHUNXIN has more than 20 years of experience in bio-fertilizer granulation equipment. The granulation machine is made of high-quality Q235 carbon steel with hard texture. At the same time, our company has regular sales channels and good customer response, which is worth your choice.
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