When you want to build a 10 t/h organic bio fertilizer factory, you need to prepare the appropriate raw materials first, including main and auxiliary materials, microbial strains. Then, decide what form of organic biofertilizer you want to produce. The production process of the powdered and granular organic bio fertilizer is different. YUSHUNXIN can customize a complete 10 t/h organic biofertilizer production unit from raw material preparation to packaging the final biofertilizers. They are for sale at a favorable price and of reliable quality in YUSHUNXIN. Welcome to consult!
The requirements for selecting raw materials & biological strains for 10 t/h organic biofertilizer manufacturing:
The raw material of bio-organic fertilizer consists of main raw material, auxiliary material, and microbial agents. Among them, main materials, auxiliary materials, and microbial inoculants account for 50%-80%, 20%-40%, and 0.1%-0.5% of the total materials respectively.
Which 10 t/h oraganic biofertilizer production lines are available?
According to the final desired form of biofertilizer, you can choose to establish the powdered or granular 10 t/h biofertilizer manufacturing line. But, different forms of organic biofertilizers have different requirements for production line configuration, specifications, and equipment, which will affect the biological fertilizer plant cost. Generally speaking, the price of powdered biological fertilizer manufacturing is cheaper than granular ones, but the profit on microbial fertilizer granules is higher than powder ones.
What equipment is needed for 10 t/h organic bio fertilizer factory setup?
The process of making biofertilizer from organic waste (10 T/H) includes: raw material preparation (straw crushing, manure dewatering), adding biological starter culture, building grooves or windrows, fermentation & composting, crushing biocompost, granulating, drying, cooling, adding functional bacteria, coating, and packing final biofertilizers.
Wheel composting machine:
Wheel type compost turner, a large-scale compost turning equipment. It can turn organic waste compost up to 30 meters wide and 1.5-3 meters high. It is the best choice for 10t/h biofertilizer manufacturers. You can customize the spraying device in the wheel composting machine, which is benefical to adding microbial starter. Moreover, compared with traditional compost turning equipment, energy consumption is reduced by 70%.
Bio fertilizer crushing machine:
SXFLF-1000 new type grinder can crush various of raw material with a capacity of 8-15 tons/hour. The inlet and outlet are cleverly designed and are not easily blocked. Moreover, its crushing blade adopts special material, which not only has good crushing effect and fast speed, long service life. At the same time, you can use SXSF-120 semi-wet material crusher. It is suitable for bio-organic fermentation compost, peat, livestock manure and other bio-fermented high-humidity materials crushing.
Drum granulation machine:
For a 10 t/h organic bio fertilizer factory setup, we advise you to use the SXZGZ-2080 drum pelletizer. It can granulate bio-organic fertilizer (8-15 T/H) and has a granulation rate of about 93%. We have designed a unique lifting plate and lining to tumble the material evenly. In addition, the interior of the cylinder is made of special wear-resistant and anti-corrosion materials, which has a long service life. By adjusting the process parameters, you can produce bio fertilizer pellets with a particle size range of 1 – 8mm .
Rotary dryer and cooler:
To prevent excessive reproduction of microorganisms or mildew of the particles during storage, you need to dry the granulated biofertilizer pellets to reduce the water content. Then cool the bio fertilizer granules to room temperature for subsequent packaging and storage.
Bio fertilizer coating machine:
The use of a biofertilizer coating machine can not only effectively prevent the volatilization of microbial functional agents, but also prevent the biological fertilizer pellets from agglomerating. It uses powder or liquid coating technology, so you can add powdered and liquid biological agents in the process of coating biofertilizer.
Double-bucket fertilizer packing machine:
The double-hopper bio fertilizer bagging machine adopts a double-metering bucket alternating working mode. The packaging speed is nearly doubled compared to the single-bucket ones, and can easily package 10 tons of bio-fertilizer per hour. This can greatly shorten the production cycle and improve delivery efficiency.
What is the price of establishing a 10 t/h organic bio fertilizer factory?
The cost to set up a 10 t/h bio organic fertilizer plant is between $60,000 and $70,000 or $350,000 and $380,000. The powdered bioorganic fertilizer production unit is suitable for fertilizer manufacturer with a low budget. Except for the organic biofertilizer making machine investment, you should also consider the labor, energy, raw materials, and other costs. YUSHUNXIN’s biological organic fertilizer manufacturing line has a high degree of automation, and only needs 3-5 workers. In addition, We can provide you with remote installation and debugging guidance free of charge. The price is for reference only, consult us for details.
How to Reduce the Dust Pollution In The 10 T/H Organic Bio Fertilizer Plant?
For a 10 t/h organic biofertilizer production project, you also must pay attention to preventing waste dust discharged from organic biofertilizer preparation. For this, our engineers have three advice for you.
- 1
Buying professional dust collector
There are cyclone dust collectors, water curtain dust collectors, and bag filter dust collectors for sale in YUSHUNXIN. They are commonly used to collect dust caused by fan in the drying and cooling process of bio-organic fertilizer manufacturing.
- 2
Building dust falls room
Besides professional dust collectors, you can also filter the exhaust gas of drying by building a dust fall room, which has a number of vertical baffles. When the gas flows through, it will change direction and reduce speed, and the contained dust particles will collide with the baffle and fall.
Besides the 10 tons/hour organic biofertilizer making line, YUSHUNXIN can offer you a suitable biofertilizer production plan with other capacities. Such as 5 t/h manure biofertilizer business plan, 15 t/h hour bio organic fertilizer production project. Fell free to contact us to get your biofertilizer business plan.
Content