Our FAQ
Here, we can help you answer many questions. You can learn about biofertilizer production knowledge to help you better production.
Generally speaking, there are two methods of biofertilizer granulation in biofertilizer production line: dry granulation and wet granulation. The two methods have different requirements for biomaterials. In addition, different biofertilizer granulation equipment uses the two methods to make bio organic fertilizer granules.
What kind of biofertilizer is suitable for the dry granulation process?
Dry granulation requires that the moisture content of the granulation raw materials should be between 10-18%. It focuses more on squeezing the biofertilizer raw materials into granules through mechanical force, and can quickly form uniform granules. Dry granulation does not require additional drying treatment. So you can be directly package and transport the biofertilizer granules. This can reduce bio organic fertilizer production costs and energy consumption. Therefore, dry granulation has a simple process, low investment, and simple operation, which is suitable for manufacturers who open small and medium-sized biofertilizer plants.
What biofertilizers can be granulated by wet granulation?
Wet granulation is a kind of biofertilizer granulation method. It is to granulate biofertilizer raw materials with a moisture content of 30-50%. Moreover you can add certain amount of water or biological agents during the granulation process. However, in order to ensure the quality of biofertilizer granules, you also need to configure a rotary dryer and a drum cooler for the production line. Then you can package and sell the produced biofertilizer granules.
Which bio pelletizers are suitable for wet and dry granulation methods?
At YUSHUNXIN, we have designed a variety of biofertilizer pelletizer. For example, disc granulator and drum granulation machine. Both of them are wet granulation, with a granulation rate as high as 93%. The granules produced are round in shape and have a diameter of 3mm-8mm. The roller extrusion granulator we designed adopts dry granulation process. which is suitable for granulating various common compound fertilizer materials. Granulate biofertilizer by double-roll extrusion. It can produce granules of various shapes and sizes such as semicircular and walnut shapes.
Compared with other granulation equipment, the disc granulator has a wide range of applications and a high granulation rate, and is popular with many people. Biofertilizer disc pelletizers cost is generally between $1,000-9,000, depending on the production capacity. YUSHUNXIN has been innovating the pan granule making machine, and the quality is excellent. You are welcome to buy it.
How much is the biofertilizer disc pelletizer for sale?
The biofertilizer disc pelletizers cost is about $1,000-9,000. This will be determined by the scale of your production line. For example, if you want to produce 2 tons of bio organic fertilizer per hour, you can buy SXYZ-2500 disc granulator for $2,000. If you want to produce 5 tons of biofertilizer per hour, please buy SXYZ-3600 pan granule making machine. This price is very cost-effective. YUSHUNXIN has many models of disc pelletizers for making bio organic fertilizer, you can choose according to your budget and production capacity. The bio organic fertilizer can produce up to 6 tons of biofertilizer per hour. Contact us for the latest quotation.
Why choose to use pan pelletizer in the process of making biofertilizer granule?
Choose to buy a disc granulator, not only because of its low cost, but also because of its unique advantages. The disc granulator has a wide range of applications, not only can it produce bio organic fertilizer, but also can granulate compound biofertilizer. In addition, the product quality is high. YUSHUNXIN’s disc granulator is made of q235 carbon steel and is hard. At the same time, it also has a spray device, which can add water or biological agents during the granulation process. Moreover, the granulation efficiency is fast and the effect is good. Its granulation rate is as high as 93%, and it can produce 1-8mm bio organic fertilizer particles in 5-8 minutes.
Where can I buy a disc granulator with good quality and low price?
Regarding this question, you can choose to buy it from YUSHUNXIN. YUSHUNXIN has been constantly innovating disc pelletizer and strives to produce the best quality one. At the same time, we can train staff for you to reduce expenditures from labor costs. And there will be corresponding discount activities every quarter. If you have any ideas, please communicate with us.
Do you want to make high-quality biofertilizer? Why not choose to produce bio NPK fertilizer? Bio NPK fertilizer is rich in nutrients and has strong market competitiveness. Therefore, it is a good choice to use YUSHUNXIN ‘s equipment to carry out bio NPK production. So do you how to make NPK biofertilizer? How much does the bio NPK fertilizer plant cost?
What is the process of making NPK biofertilizer?
First, prepare the composted organic materials, and then use a dynamic feeder to add nutrients such as nitrogen, phosphorus and potassium to the organic raw materials to form a complete NPK formula. Then use a horizontal mixer to mix them thoroughly. The mixed materials are sent to the NPK pelletizer for granulation. And through drying, cooling and other processes to maintain the NPK biofertilizer performance. Packaging is the last step of this production process. Then you can get bio NPK fertilizer granules.
What is the price of small scale bio npk fertilizer plant?
The final product of biological NPK fertilizer is in the shape of granules. So, it is important to choose the suitable biofertilizer granulator. If you are a manufacturer who has just started to produce NPK biofertilizer, we advise you choose a disc granulation line. It has the advantages of low investment cost and quick return. The NPK disc granulator can generally produce 1-3 tons of NPK biofertilizer per hour, which is very suitable for small bio npk fertilizer plants. The cost of this production line is between $100,000 and 200,000.
How much dose the large scale bio NPK fertilizer plant cost?
When you want to produce a large amount of bio NPK fertilizer, it is best to choose to open a rotary drum granulation production line. Its cost is $400,000-550,000. The advantage of using the drum pelletizer is that it can meet your large scale production requirements. The rotary drum granulator has a large discharge port and feed port, and can produce 30 tons of bio npk fertilizer per hour. And it is rubber lined, not easy to corrode the machine and has a long service life.
Many factors affect the 20 t/h biofertilizer factory price. Such as raw material type, equipment type and bio fertilizer shape type. Among them, bio fertilizer shape type is the most important. Because it will affect your production equipment selection. Generally speaking, you can choose two types of bio organic fertilizer production lines. One is powdery biofertilizer production line. And the other is granular biological fertilizer production. The cost of these two is different, and the price is for reference only.
What is the price of 20t/h powdered biofertilizer production line?
The 20t/h powdered biofertilizer factory price is about $90,000. The production line includes a compost turner, dynamic feeder, vertical crusher, a drum screener and an automatic packaging machine. This is because the production process of powdered bio fertilizer is simple and the above equipment can fully meet your production needs. Of course, if you want to customize the production line, you can contact us.
How much is the 20t/h granular biofertilizer making line?
Of course, you can also choose to open a 20t/h bio organic fertilizer granulation line. But its cost is higher, about $550,000. This is because its production process is more complicated than powdered bio organic fertilizer. The production line includes a powdered biofertilizer production line, biofertilizer pelletizer, drum coating machine, a rotary dryer, and a cooler. We advise that you choose large scale rotary drum granulator, which has a production capacity of 1-30 tons. The whole is made of carbon steel and has a long service life. And it can maintain the operation of the production line well.
The above is the production line cost of 20t/h biofertilizer factory. You can get the latest price list by contacting us. In addition, YUSHUNXIN also has 5 tons of bio organic fertilizer business plan, 10 tons of bio fertilizer production unit and other biofertilizer production projects. If you have the idea, please feel free to contact us.
To make bio organic phosphate fertilizer, you need to prepare biological compost rich in phosphorus. Then use biological fertilizer production equipment to make powdered or granular biological phosphate fertilizer. At the same time, you also need to pay extra attention to the selection of phosphorus source and its utilization rate. If you would like to inquire about specific production business plan, please contact YUSHUNXIN.
How to prepare for producing bio organic phosphate fertilizer ?
First, collect organic material rich in phosphorus, such as bone meal, phosphate rock, or fish bone meal. Next, the organic materials and microbial inoculants are mixed with compost (composted organic waste such as animal manure) rich in nitrogen, potassium and other essential nutrients. Then using the composting machine to turn the mixture regularly to aerate it and encourage the decomposition process. After a period of time, the mixture completely decomposes, turns black, and becomes brittle, and the bio organic phosphate fertilizer can be made.
Two production lines for making bio organic phosphate fertilizer
Make powder bio organic phosphate fertilizer:
Powdered bio-phosphate fertilizer is easy to store and transport. Its production process is simple and requires little investment. Use a compost crusher to crush the composted bio-phosphate fertilizer into fine powder. Then use a drum screener to screen out the suitable products. Then package them and sell them to customers.
Turn powder bio phosphate fertilizer into granules:
The production process of granular bio-phosphate fertilizer is more complicated and requires a large investment. Based on powdered bio-phosphate fertilizer, you can use a granulator to granulate according to production needs. Use a sieving machine again to select qualified bio-phosphate fertilizer granules. Then use a drum dryer to remove moisture from the granules and a cooler to maintain the fertilizer performance. Finally, packaging is the last step of the granulation process.
Many biofertilizer manufacturers choose to open liquid biofertilizer production unit. YUSHUNXIN has equipment for producing liquid biofertilizer and a complete liquid bio fertilizer production line. At the same time, our guidance production line installation process is rich, you can communicate with us.
What are the steps in designing a liquid biofertilizer production unit?
The steps involved in designing a liquid biofertilizer production unit include: choosing raw materials, designing the production process, determining equipment requirements, considering safety and environmental factors, testing and optimizing the production process. We advise you seek guidance from professionals to ensure the successful design and operation of the liquid biofertilizer production facility. Please consider YUSHUNXIN, We have more than 20 years of experience in the design of bio fertilizer production lines, helping customers in many countries around the world to successfully build bio fertilizer plants.
Are there specific strains of beneficial microorganisms used in liquid bio fertilizer production ?
We can use several specific strains of beneficial microorganisms in liquid bio fertilizer production：
The bio fertilizer granulating machine price varies according to the model and technology. There are many machines used to produce bio fertilizer granules, and they are all sold at favorable prices in YUSHUNXIN. You can buy a suitable biofertilizer granulator according to the suggestions.
What is the price of a granulator suitable for small-scale bio fertilizer production?
For small biofertilizer production lines, their budget may be limited. Therefore, we advise that you choose a disc granulator. The disc bio fertilizer granulating machine price ranges from $1,000 to 3,000. The machine has a sturdy base design, stable operation, and a granulation rate of more than 93%. In addition, YUSHUNXIN can add a microbial spraying device for you according to requirements.
Which granulator is suitable for large-scale biofertilizer granulation lines?
The rotary drum granulator is a good choice for large scale biofertilizer granule production. It can produce 1-30 tons of biofertilizer with a large output. Therefore, the price is slightly higher, between $5,000-15,000. At the same time, since the drum granulator works in wet granulation, YUSHUNXIN has specially designed an anti-corrosion lining, which can increase the operating life of the machine. These can maintain the normal operation of your biofertilizer production line.
Which biofertilizer granulator can I buy with $2,500-4,000?
You can choose a double-roll extrusion granulator. Its price is generally between $2500-4000. The double roller extrusion granulator is more suitable for the production of bio compound fertilizers. The machine material is Q235 carbon steel, hard texture. It is a dry granulator, no need dryer and cooler, can pack granules directly. This can reduce your costs to a certain extent. At the same time, you can choose the shape of biofertilizer particles independently. You can use it to produce biofertilizer at room temperature.
The bio fertilizer making technology can vary depending on the type of bio organic fertilizer. Here are some common types of biofertilizers production technologies. If you have the idea of opening a biofertilizer production line, you can contact us for more precise technical guidance.
What is liquid bio fertilizer making technology?
The production technology of liquid biofertilizer is relatively simple. Liquid biofertilizer production lines usually uses animal manure as raw material.
Granular bio fertilizer making technology:
Use a biofertilizer granulator to make powdered bio organic fertilizer into granules. You can choose a granulator based on the raw material, production budget, and capacity. Next, the biofertilizer granules are sent to a rotary dryer machine to remove moisture, and then to a cooler to maintain effectiveness. Then, after screening and coating processes, you can package the bio fertilizer granule. However, please pay attention to the time of adding microbial agents. If you add them after drying, you need to use a coating machine. If you add biological agents before drying, you should dry them in low temperature.
How to make powdered bio organic fertilizer ?
Powdered biofertilizer is usually fermented from organic waste and microbial inoculants. First, prepare the compost raw materials, such as animal manure, straw sawdust, biogas residue, etc. Stack them in a certain proportion. You can add microbial agents to them. At the same time, pay attention to temperature, moisture, etc. during fermentation. Use a compost turner to turn it regularly. Then, use a compost shredder to crush the fermented biocompost, and then use a drum screening machine to screen out qualified powdered biofertilizer. In this way, powdered biofertilizer is produced.
The cost of producing 10 tons biocompound fertilizer per hour needs to take into account the type of production line, such as powder and granular, which have different production prices. It’s also about the choice of bio fertilizer equipment. In addition, you also need to consider energy, labor, raw material costs, etc. Only in this way can you successfully set up a bio-compound fertilizer production project.
Which equipment is used to produce 10 tons of bio compound fertilizer per hour?
Choosing the right equipment often results in twice the effort. When you open a 10t/h bio compound fertilizer production line, we advise you choose the following equipment. You can use an automatic feeder, bio fertilizer grinder , SXGS-1560 biofertilizer screener, bio fertilizer granulator (SXZGZ-2080 rotary drum granulator is best), rotary dryer, cooling machine, drum coating machine as well as automatic packaging machine. At the same time, you can also buy other auxiliary equipment for bio compound fertilizer production line, such as belt conveyor, bucket elevator and so on.
Since chemical fertilizer is the main raw material of bio-compound fertilizer, you can use a chain crusher to crush it into fine powder. In addition, you need to prepare carrier raw materials, such as compost. In this process, we advise that you use a small compost turning machine to speed up the composting of organic materials.
What is the price of 10t/h bio compound fertilizer production line?
In general, bio fertilizer manufacture with low budgets can choose to open a 10t/h powdered bio compound fertilizer production line. It is not only the process is simple, but also the investment is small. You need to prepare $60,000-65,000 in advance. If you want high profits, you can invest in a 10t/h granular compound biofertilizer production line. It usually costs between $360,000 and $380,000. These figures are for reference only and fluctuate based on device selection. You can contact our technicians to get the latest quotation.
Regarding 5t/h bio compound fertilizer plant cost, we should not only consider the type of production line, but also consider bio compound fertilizer machine cost. In additional, you can purchase quality raw materials in local to reduce the cost.
What is the price of 5 t/h bio compound fertilizer granulation line?
The cost of the 5t/h bio-compound fertilizer pellet production line is probably between $190,000 and 250,000 . The production line includes compost turner, feeder, vertical grinder, screening machine, batching machine, granulator, drying and cooling, coating machine, packaging machine, belt machine. Granulation equipment is the key. If you are on a budget, you can choose to buy the SXYZ-3600 disk granulator. Of course, SXZGZ-1560 drum pelletizer can also produce 5 tons of biocompound fertilizer per hour, and the cylinder is corrosion-resistant lining, long service life. In addition, we can install a bacterial spraying device for both machines according to your requirements. Of course, you can communicate with us to customize the granular line.
Can I produce bio compound fertilizer on $45,000 to $50,000?
Of course, if you have $45,000 – $50,000, you can open a 5t/h powdered production line in your bio compound fertilizer plant. The production process of powdered compound fertilizer is very simple. The equipment used in this process includes bio fertilizer shredders, dynamic batchers, mixers, roller screeners and automatic packaging machines. If you want to speed up the production of compound fertilizer, you can purchase an additional rotary dryer to dry the chemical ingredients for quick crushing.
How to reduce the cost of raw materials in a 5t/h bio compound fertilizer factory?
The cost of raw materials is also an expense of biocompound fertilizer plants. So you can put your mind to buying ingredients.
Making biocompound fertilizer mainly uses monoammonium phosphate, urea, ammonium chloride and other raw materials. At the same time, humic acid organic materials such as peat and weathered coal or decomposed materials are selected as carrier raw materials. If you want to reduce the production cost of biocompound fertilizer, you can buy fertilizers locally. First, the supply is stable, and the purchase cost is low. At the same time, you can also produce decomposed materials yourself, which can help you reduce the cost of raw materials.
Making rhizobium biofertilizer is a choice for biofertilizer production. The use of rhizobium biofertilizers can reduce the dependence on chemical nitrogen fertilizer and improve the nitrogen utilization rate. The preparation of rhizobia biofertilizers requires the use of carrier materials. Then on this basis, the subsequent grinding, granulation production. You should pay attention to choose with spraying device of the production machine to add the rhizobia.
What is the process of manufacturing rhizobium biofertilizer?
First, you need to prepare carrier materials to improve the viability and spread of the fungus, such as preparing organic waste compost. During the composting fermentation stage, the rhizobia should be evenly distributed and fully mixed with the carrier material to maintain the vitality of the bacteria. The fermented rhizobia biofertilizer is then crushed, sieved, and packaged to make a powdered finished product. Also, you can use a biofertilizer granulator to make granular rhizobium biofertilizer pellets. In order to ensure the quality, it also needs to go through the drying, cooling, and coating process.
What machines to make rhizobium biofertilizers?
The most important thing in making Rhizobium biofertilizer is the way of adding it. Therefore, in the selection of production machine, it is necessary to buy them with a spraying device. Especially in the fermentation mixing, granulation stage. YUSHUNXIN specially designs the windrow compost turners— crawler type compost turner and self-propelled pile tiller. You can add the spray pipes with them. This can ensure even distribution of rhizobial agents and increase the fertilizer efficiency of the compost.
In addition, when granulating powdered rhizobia biofertilizers, we advise you choose a wet granulating machine, such as disc granulators, drum pelletizers. They can enhance the particle size of the biofertilizer and ensure the spraying of the rhizobium agent. However, you need to dry at a low temperature to prevent loss of bactericide activity.
Why make rhizobium biofertilizer？
Rhizobium is a soil bacterium that has the ability to form a symbiotic relationship with leguminous plants. These bacteria are able to fix atmospheric nitrogen into a form that plants can use, and therefore play a vital role in the nitrogen cycle. The symbiotic relationship between rhizobium and legumes is beneficial to both sides. Plants get nutrients (nitrogen), while bacteria get their energy source from the plants. Rhizobium biofertilizers can enhance soil nitrogen fixation and reduce the need for synthetic nitrogen fertilizers.
The production of high quality biological compost is a prerequisite for manufacturing compost biofertilizer. Effective microorganisms play a vital role in biological composting. You need to consider the method of use of the effective microbe, their types, and the machine that promotes its effectiveness.
The method of using effective microorganism in bio compost making:
To use effective microorganisms in bio compost making process, follow these steps:
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Start with a good mix of organic materials for your bio compost pile, including a balance of green (nitrogen-rich) and brown (carbon-rich) materials.
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Dilute the EM solution according to the bio fertilizer manufacturer’s instructions. Generally speaking, you should dilute the EM solution with water in advance.
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Sprinkle the diluted EM solution over the bio compost pile, making sure to distribute it evenly throughout the bio organic materials.
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Turn the bio compost pile regularly to ensure proper aeration and to mix the EM solution thoroughly with the organic materials.
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Keep the bio compost pile moist but not waterlogged. EM thrive in a moist environment, so maintaining the right level of moisture is crucial for their effectiveness.
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Monitor the bio compost pile regularly for temperature, moisture, and odor. EM should help speed up the bio composting process and create a nutrient-rich finished biofertilizer.
What are the effective microorganism in bio compost making process?
Aerobic bacteria:
Aerobic bacteria are the most common effective microorganism in bio compost, they are able to rapidly decompose organic waste, produce heat and carbon dioxide, promote the compost maturation process.
Thermophilic bacteria
Thermophilic bacteria are a type of bacteria active in high temperature environment. It can accelerate the decomposition of organic materials in the bio compost making process and increase the temperature and speed of composting.
Fungi
Fungi also play an important role in biological compost, they can decompose difficult to degrade organic materials such as cellulose and lignin, and help improve the quality of compost.
What kind of bio composting equipment to promote effective microorganism function?
Odorless biofertilizer fermenters：
One of the benefits of bio fertilizer fermenters is that the bio composting process is automatically controlled without manual operation. After you add effective microorganisms to it, aeration, temperature control, stirring, deodorization are automatically controlled. Moreover, YUSHUNXIN can customize 5-150㎡ different capacity and different forms (horizontal, vertical) fermenter according to customer needs. In the process of biological composting, the use of bio organic fertilizer fermentation pot can completely kill the eggs of diseases and insects, and can effectively avoid the dissemination of odor.
Groove type compost turner in small scale bio compost making:
You’d better to choose groove type composting machine in small-scale biological composting. First, its flipping span is between 3-30 meters, and the flipping depth is between 0.8-1.8 meters, which can meet the small-scale biofertilizer production. Second, in the tank operation, there are double tank and half tank to better turn the biological compost regularly. Third, the spraying device can be added, which can add water or spray effective microorganisms.
Wheel type composting machine for making large scale bio compost：
Wheel type compost turner, regular tumblers large scale biological composting in biofertilizer production line. Its flipping width can reach 30 meters wide, and the flipping depth is 1.5-3 meters, and the flipping efficiency is high. In addition, the high degree of automation, no personnel operation during the work, can quickly and evenly stir effective microorganisms, so that it can play a role in biological composting.
The cost of bio organic fertilizer plant is something that many bio fertilizer manufacturers consider. Making biofertilizer at low price is a possible thing, you can choose from the selection of raw materials, finished product types and bio fertilizer machine to reduce the cost of biofertilizers production.
Reduce the cost of making bio fertilizer from raw materials:
Choosing cheap and high-quality raw materials can help you to make biofertilizer at low price. For example, you can use agricultural waste, biogas residue and other low-cost organic matter as raw materials, or through cooperation with local farms, feedlots, etc., to obtain cheap animal dung. Using animal waste as a biofertilizer not only saves costs, but also maximizes resource utilization.
What type of biofertilizer production line has low production cost?
Different types of bio organic fertilizer making line have different production costs. If you want to make biofertilizer at low price, consider producing powdered biofertilizers. The production cycle of powdered biological fertilizer is short, and the production steps are simple. Just fermentation, crushing, sifting and packing. It uses less biological fertilizer equipment and has lower cost.
How to reduce the biofertilizer production cost from the equipment?
Bio fertilizer making equipment is an important expenditure for the establishment of biological fertilizer factory. If you want to reduce the cost of your organic fertilizer plant, you can invest in your equipment selection. The production equipment that is energy-saving, easy to maintain, has applicability and flexibility can reduce production costs and improve production efficiency.
You can consider YUSHUNXIN. Our professional team independently develops and produces new high-performance bio fertilizer equipment. Our price is very reasonable to meet your needs. At the same time, there will be a corresponding discount every quarter. This helps you reduce biofertilizer production costs from the equipment side.
Bio compost can make efficient use of animal manure, plant straw and other organic wastes. And it is also a common raw material for bio organic fertilizer production lines. The use of biofertilizer composting machine can accelerate the fermentation time of compost and shorten the production cycle of biofertilizer. So, what is the cost of bio compost turner? The following are the prices of the 3 types of bio compost turner sold by YUSHUNXIN.
The low cost bio composting machine–Crawler type compost turner:
Crawler type compost turner is a kind of bio windrow compost turner. Before using it, you need to compost the raw material into a long stack shape. In this way, it is not only convenient for the crawler tipping machine to stir and break it regularly. At the same time, it can also speed up air circulation and increase the amount of oxygen in the bio compost. YUSHUNXIN ‘s crawler type composting machine adopts hydraulic system, which can adjust the height and save time and effort. In general. It costs between $1,000 and $10,000. The price is determined by the model of the product.
The cost of $5,000-10,000 bio compost machine–Groove type composting machine :
The groove type composting machine is also known as the rail type tipping machine. Its rotating teeth are durable, and it can quickly break and mix animal manure, sludge residue, straw and other biological compost. But the machine can’t work directly on the ground. You need to set up the fermentation tank. In addition, with the cooperation of the shift car, it can realize a machine and multiple tanks, and quickly complete the turning and dumping of bio compost. If you want to buy it, you need to prepare 5,000 to 10,000 dollars in advance. At the same time, you also need to consider the installation cost of the site.
The cost of wheel type compost turner for large scale bio compost:
The wheel type composting machine is currently the largest tipping range of bio compost turner. Its tipping depth can reach 1.5-3 meters, the largest tipping span can reach 30 meters wide. It is suitable for large scale bio compost fertilizer production. Roulette symmetrical flipping, flipping efficiency is high. And it uses a unique energy-saving and efficient transmission mechanism, the same amount of energy consumption reduced by about 70%. It costs between 25,000 and 30,000. You can choose according to your composting needs.
The cost of bio compost turner are only general figures for reference, you can contact us for the latest quote.
To make your own biofertilizer plant, you need to apply for a business license in advance, and then choose the right site. Deciding on the type of bio fertilizer production line is the most important, and it relates to what equipment you should buy. Welcome to YUSHUNXIN consultation, we have rich experience to assist you to successfully build the biofertilizer factory.
Legalize your biofertilizer manufacturing factory :
If you want to build a new biological fertilizer plant, you need to submit a feasibility study report to the Ministry of Industry and Information Technology to approve the project. The Environmental Protection Agency will do environmental assessments. Project approval shall be carried out after inspection by relevant departments. Next, you can apply for a business license. Then apply for tax registration certificate organization code certificate. The next step is to open a bank account. Apply for biological fertilizer factory trademark, and then apply for biological fertilizer registration certificate. However, the application process is different in different regions, and you can set up a biofertilizer plant according to local regulations.
Choosing the right location for your biofertilizer plant:
Build the bio fertilizer plant in a dry, flat, well-drained area. The water table should be below 3 meters to avoid flooding. At the same time, the production of biofertilizers must comply with social and public health standards. Do not pollute the surrounding environment, and at the same time ensure normal water and electricity supply. Therefore, the biological fertilizer plant should be 2,000 meters away from the residential area.
Selecting the bio organic fertilizer machine for your plant:
Opening a bio-fertilizer plant requires consideration of the type of final product. And then buy the right equipment. First of all, the production of powdered biological fertilizer requires the purchase of composting machines or fermenters, compost shredders, roller screening machines, automatic packaging machines. In order to produce bio-fertilizer pellets, you need to prepare a bio organic fertilizer granulator, rotary dryer, a cooling machine, and a coating machine. Each device is designed to produce high quality biofertilizers for you to improve your market competitiveness.
If you are still worried about buying biological fertilizer equipment, please consider YUSHUNXIN. YUSHUNXIN can not only provide you with a complete production line process, but also provide you with high-quality equipment according to your needs.
Prepare sufficient funds to keep the bio fertilizer plant running:
Please consider the cost of the biofertilizer plant. If you have limited funds, you can consider opening a small biological fertilizer plant, or a powdered biological fertilizer plant. Both stand to gain. If the cost is sufficient, we advise you consider opening a biofertilizer pellet production line. The initial investment cost is large, but the profit is also considerable.
Because the bio compound fertilizers have higher nutritional value, many bio organic fertilizer manufacturers have the plan to produce bio organic compound fertilizer. Today, we discuss the specific process, key equipment and precautions for the production of bio compound fertilizer.
What is the production process of bio organic compound fertilizer?
Different from bio organic fertilizer production line, the production process of bio organic compound fertilizer is more complicated. Here’s how:
First, you need to compost organic waste (animal waste, crop residue). Then, crush the bio compost and inorganic fertilizer containing nitrogen, phosphorus, potassium into 30-50 mesh fine powder through bio fertilizer grinder. It is then mixed with powdered bacteria (nitrogen-fixing bacteria, phosphate-dissolving bacteria and other beneficial microorganisms) in proportion to the formula. Feed the powdered biological fertilizer into the biofertilizer granulator for granulation. You then use a drum dryer to remove moisture from the bio compound fertilizer particles. However, the temperature of the material after drying is higher, and it needs to be cooled. Then select uniform biological compound fertilizer granules for packaging. This is the complete process of bio compound fertilizer manufacturing.
What is key equipment to produce bio organic compound fertilizer?
Disk granulator for pellet bio compound fertilizer:
The disk granulator comprises a granulating disc, a bacterial-spraying system, a transmission device and a support. The rotating disc drives the material to rotate and forms the rolling required for granulation under the action of gravity. At the same time, the spray system injects liquid bactericide and sprays it on the rolling material to aggregate it into granules. There are generally two disk granulators, and the use of the second machine can improve the particle strength of bio compound fertilizer and improve the particle shape. But if you are on a budget, just buy a disc granulator.
The production of biological npk fertilizer has become the choice of most biofertilizers. Bio NPK fertilizers come in two forms, one in powder form and the other in granular form. The two manufacturing processes are different. So, you should choose the suitable equipment to make NPK biofertilizer.
Powdered bio npk fertilizer production line:
First, two or three kinds of nitrogen, phosphorus and potassium particles are crushed to screen them to the appropriate size. Then, after grinding, you can use dynamic feeders to meter the qualified powder biofertilizer according to the scientific proportion. In order to ensure the uniformity of mixing, you can also use a bio fertilizer mixing machine to stir evenly. After mixing, you have a powdered biological npk fertilizer.
Granular biological npk Fertilizer production process:
Granular bio fertilizer is the secondary processing on the basis of powdered biological fertilizer production. By using a biofertilizer granulator, you are able to produce qualified microbial fertilizer pellets. After granulation, in order to easily store, use a drum dryer to reduce the moisture of biological fertilizer particles. Then a cooling machine is used to control the high temperature. A coating machine can coat the bio npk fertilizer particles. Packing is the last step in the whole production line. You can contact us to get the whole line price.
What is the key equipment to make bio NPK fertilizer?
Bio NPK fertilizer crusher to crush the NPK granule:
The NPK biofertilizer crusher can crush biological NPK raw materials quickly. Good grinding effect, smooth feed, not easy to clog.
Bio NPK granulator to make bio NPK fertilizer granules:
Through wet granulation, the bio NPK disc granulator granulate powder NPK bio fertilizer . Its granulation rate is as high as 93%. Moreover, the granulation is uniform. At the same time, the output of the drum granulator is 1-30 tons, with a sprinkler device. It can spray water or biological bacteria, and a lifting plate which will not block.
Coating machine for coating NPK biofertilizer:
The costs of a 3t/h biofertilizer factory mainly includes equipment costs, raw material costs, and location and transportation costs. You can reduce your budget from these three aspects. At the same time, it is worth mentioning YUSHUNXIN can provide you with equipment at affordable price.
What is the cost of a 3t/h biofertilizer production line?
Opening a 3t/h biofertilizer factory needs to be noted that the cost of powder and granular production line is different. Generally speaking, 3 tons of powdered biological fertilizer production line needs to cost about 35,000 US dollars. However, the production process of biological fertilizer particles is complicated and more equipment is used. Therefore, the cost is higher. Around $110,000 to $140,000.
What is the key equipment of a 3t/h biofertilizer factory?
The cost of equipment for a biological fertilizer factory is a crucial factor in determining overall production costs. Common equipment in 3t/h biofertilizer production plant includes mixers for blending raw materials, composting machine for fermentation bio compost, crusher for crushing raw materials. In additional, granulators for pellet powder biofertilizer, drying equipment for product processing, packaging machines for final product packaging.
YUSHUNXIN can provide you with SXGS-1030 drum screening machine, SXCF-2500 groove type composting machine, SXFLF-600 new vertical grinder, SXYZ-2800 disk granulator and so on. These machines for producing 3 tons bio organic fertilizer per hour can cost anywhere from a few thousand dollars to hundreds of thousands of dollars. You can contact us for the latest specific quotation.
How to reduce the cost of 3t/h biofertilizer production line?
Reduce the cost of raw material:
The availability and cost of raw materials such as organic waste, manure, compost, and microbial inoculants significantly impact production costs. Sourcing these materials locally can help reduce transportation costs and ensure a steady supply. So, establishing partnerships with waste management companies, farms, or composting facilities can be beneficial in securing a reliable source of raw materials at competitive prices. At YUSHUNXIN, you can get business plans about animal manure as a biofertifizer. This helps you get the most out of your organic waste.
Bio composting is the preparation of 5 t/h bio organic fertilizer production. The raw materials of bio composting are abundant and the process is simple. However, it is necessary to control the temperature, humidity and contact area with oxygen in the process of bio compost. At the same time, you can choose to use some machines to accelerate the process of bio compost. For example, bio compost grinder, fermentation composting equipment and so on.
What to prepare for the bio composting process?
Collect organic biomaterials:
First collect organic waste mixtures such as crop residues, straw sawdust, animal manure and other biodegradable materials. The production of 5 tons of biofertilizers generally requires about 15 tons of organic waste compost. The nitrogen, phosphorus and potassium rich in them are important sources of nutrient elements in bio organic fertilizer. A good balance between green materials (rich in nitrogen) and brown materials (rich in carbon) is essential to optimize the composting process.
What is the detailed process of bio compost in making bio fertilizer?
Cut organic waste:
Chop or cut organic waste into small pieces to speed up decomposition and improve ventilation. YUSHUNXIN’s SXFLF1000 compost crusher can play a good role. Its feed is not easy to plug, crushing efficiency is good. And, the diameter of the crushed material is 3-8mm.
Layer organic waste:
Layer organic waste into the compost pile, preferably alternating between green and brown materials, to ensure a balanced carbon to nitrogen ratio.
Add compost starter or biobiotics:
Add a starting culture of beneficial microorganisms and biobiotics to the compost pile. This has two benefits for manufacturing 5 tons of bio organic fertilize per hour. On the one hand, accelerate the fermentation speed and improve production efficiency. On the other hand, improve the efficiency of biological fertilizers.
Turn bio compost regularly:
Keep the compost pile moist but not stagnant, and turn or aerate it regularly to provide oxygen to microorganisms and promote decomposition. Here, you can use a biofertilizer composting equipment to turn regularly. In order to guarantee the production of 5 tons of bio fertilizer, you can use a wheel type compost turner. Its flipping depth is 1.5-3 meters, and the flipping width can reach 30 meters. In addition, you can contact us to customize a water spray device in it, which can add water or biological bacteria to the compost.
Monitor the bio compost
Monitor the temperature of the bio compost pile, aiming for a range of 120-160°F (49-71°C) to ensure optimal microbial activity and decomposition.
The bio composting process will be completed in 15 to 20 days with the help of fermentation bacteria and bio fertilizer compost turners.
How to determine whether compost can be used for bio fertilizer production?
Ripe bio compost has a dark, crumbly texture and a pleasant earthy smell. This indicates the end of the process of bio compost. To prepare the compost for use as raw material of 5 t/h biofertilizer production line, you should screen it to remove any large particles or contaminants. It can then be made into powdered or granular bio organic fertilizer.
Granular biofertilizers are popular with customers because of their ease of storage and application. Compared with powdered biofertilizers, the production process of granular biological fertilizers is more complicated. It has more processes such as granulation, drying, cooling and coating. Bio fertilizer granulator is an important equipment for making biofertilizer in granule form.
How do different bio fertilizer granulator granulate?
Bio fertilizer granulator can make powdered biofertilizer raw materials into pellets. But, different granulators have unique granulation methods. You choose the bio fertilizer granulator according to the difference of biological fertilizer raw materials.
The disk granulator
The disk pelletizer is wet granulation, which makes biofertilizer particles through the rotation of the disk and the action of gravity.
The roller extrusion granulator
The roller extrusion granulation equipment is dry granulation. Extrusion of two rollers to form uniform size particles.
The drum granulator
In addition, the drum granulator is also the wet granulation of aggregates. It is by means of the rotating movement of the cylinder to produce extrusion pressure between the materials and aggregate into balls.
What is the moisture content of biological fertilizer before and after granulation?
In the case of wet granulation, the water content of biological fertilizer raw materials should be about 30%. If your ingredients are a little dry, you can add a sprayer to a disc or drum granulator. After granulation, the water content of biological fertilizer particles is about 20%. If you want to get bio fertilizer pellets with a 10% water content, a rotary drum dryer is a good choice.
How to make microbial fertilizer from organic waste compost is something that many start-up bio fertilizer manufacturers want to know. Today, you can learn about the general biofertilizer production process, the precautions in prepare compost and the important equipment commonly used in bio organic fertilizer production. If you are interested, please contact us.
What is the basic process of making microbial fertilizer?
What is the most important equipment in producing microbial fertilizer?
Bio fertilizer composting machine
The production of good biofertiliser compost needs regular monitoring and timely adjustment. First, the use of biofertilizer compost turner to turn the compost regularly. When the temperature exceeds 60℃, the turning machine can start to work. Second, buy a biological fertilizer fermenter. The advantage of fermenters is that they have a small footprint and do not produce odors during fermentation. Moreover, the machine can automatically control factors such as temperature.
Bio fertilizer compost shredder
The role of biological fertilizer crusher has two aspects: First, grinding biological fertilizer raw materials. This increases the area of contact with oxygen and speeds up fermentation. Second, crush the fermented compost. This can be packaged directly or granulated in the next step.
Biofertilizer granulator
To better make microbial fertilizer, the choice of bio fertilizer granulator is also very important. For large yield biological fertilizer production line, drum granulator is a good choice. The disk granulator is suitable for small-scale biological fertilizer plants. YuShunxin has many types of bio fertilizer granulation equipment. You can select it according to your bio organic production line.
Liquid biofertilizer is an organic fertilizer made from microbial cultures and organic materials. It is rich in beneficial microorganisms that can improve soil fertility and promote plant growth. How to make liquid bio fertilizer has become a concern of many people. In general, liquid biofertilizer technology requires special attention to raw material handling and proportioning.
The most common liquid biological fertilizer feedstock is animal manure. For animal waste, you need to set up a sedimentation tank to get a lot of liquid. Next filter the liquid for impurities. This is because liquid bio organic fertilizer requires piped irrigation to prevent impurities from clogging irrigation nozzles.
Sterilization is the most important step in the production of liquid biofertilizers. It kills E. coli and diseased eggs in the liquid by UV overstream sterilization.
Use a liquid fermenter, heat internally and ferment for 3 days. At the same time, you need to parallel one auxiliary adding tank. This is to add liquid fermentation bacteria or molasses to add energy to the fermentation.
The next step is to add cans using ingredients. You can add nitrogen, phosphorus, potassium or biological strains to improve the effectiveness of biofertilisers.
Tips for producing liquid biofertilizer：Precise ratio
It is the common way to make liquid bio fertilizer. If you need related equipment, please contact YuShunxin, we have a complete set of liquid biological fertilizer production line. In addition, we have powdery and granular biofertilizer production line. Welcome to inquire.
The cost of biological fertilizer plant is a problem that most bio fertilizer manufacturers need to consider. The production line of the 5 ton biological fertilizer plant includes biofertilizer composting machine, crusher, screening machine, granulator, dryer, and cooler. Their cost varies according to the production line configuration.
What are the types of production lines of the 5 t/h biological fertilizer plant?
Production line of powdered biofertilizer
The production process of powdered bio fertilizer is simple. If you are on a limited budget, you can choose to purchase a 5 ton powdered bio fertilizer production line. The line costs about $45,000. In addition, you should also take into account other costs such as shipping costs, labor costs, etc. On the other hand, the production line covers an area of about 1500 ㎡.
Granular biofertilizer production line
Groove type composting machine:
You need to establish a fermentation tank in advance. The machine can quickly and evenly turn the bio fertilizer compost. So, with its help, the biological fertilizer compost fermentation cycle can be reduced to 15-20 days.
SXFLF-600 compost shredder:
Pulverize large pieces of material in the compost in order to enter the next process faster.
SXGS-1240 Roller screening machine:
Screen out impurities in compost, such as small rocks. And, screen out the bio fertilizer that meets the requirements of the merchant.
SXYZ-3600 biofertilizer granulator:
Converts powdered bio fertilizer into pellets. At the same time, the particle size is adjustable.
Rotary dryer:
Dry microrganism fertilizer particles to avoid clumping.
The above is only the basic configuration and cost of 5 tons of biological fertilizer factory, for reference only. If you have the idea about setting up the bio organic fertilizer production line, please contact us.
When choosing a suitable bio fertilizer equipment manufacturer, you can consider from five aspects. They are product quality, technical strength, after-sales service, High credibility, and price cost . Here is some information about them.
Product quality
The product quality of biological fertilizer equipment is directly related to the use effect and life of the equipment. Good bio fertilizer equipment manufacturer will use high quality raw materials, in strict accordance with relevant standards and regulations for production and manufacturing, to ensure that the equipment has stable performance, efficient operation and long-term durability.
YUSHUNXIN’s biological fertilizer equipment is made of Q235 carbon steel, which is corrosion-resistant and hard in texture. Moreover, most of the blades are made of manganese steel, which is an excellent material for crushing and mixing parts.
Technical strength
Technical strength is the basis for the production equipment of high quality bio fertilizer equipment manufacture. Manufacturers with strong technical strength have a professional R & D team and a team of engineers. At the same time, they are able to continuously make technological innovations and improvements to introduce more advanced and efficient microbial fertilizer equipment.
YUSHUNXIN has a high-level engineering and technical team, with more than 80 professional engineers around the world. At the same time, we maintain long-term cooperation with a number of research institutes, and employ a number of senior people in the field as consultants. If you choose YUSHUNXIN, we will communicate with you deeply about the construction plan. Professional engineers draw on site to meet differentiated construction needs.
Price factor
You can choose a microorganism fertilizer production equipment manufacturer with a relatively low price according to your budget. This can help you reduce production costs and improve economic efficiency. You can also choose a biological fertilizer manufacturer that regularly offers discounts and promotions, such as bulk purchase discounts, seasonal promotions, etc.
By taking advantage of these offers, you can further reduce the purchase cost of biofertilizers. YUSHUNXIN will have discount activities in a specific period of time, which can help you save costs.
High credibility
You need corporate reputation and credibility to know a bio fertilizer equipment manufacturer. This can help you evaluate their product quality and service level. At the same time, choosing a manufacturer with good reputation can reduce the risk of cooperation. YUSHUNXIN has more than 20 years of experience in production equipment. The equipment exports to more than 100 countries and regions around the world. Customer satisfaction is high. At the same time, our company took the lead in passing the ISO9001-2015 quality system certification, and all indicators reached the national standards.
After-sales service
When choosing a bio fertilizer equipment manufacturer, after-sales service is also worth examining. After-sales service is the performance of biofertilizer manufacturers responsible to customers. Excellent microbial fertilizer equipment manufacturers will provide comprehensive after-sales service, including equipment installation and commissioning, training operators, regular maintenance, technical support, etc.
They will respond to customers’ problems and needs in a timely manner, solve various problems in the use of equipment, and ensure that the equipment can run stably. If you have any questions about the equipment, you can contact the staff of our company, we can reply to you in time to help you answer questions.
There are two options for producing biofertilizers. One is the production of powdered biofertilizers, and the other is the production of granular biofertilizers. Generally speaking, the production cost of powdered biofertilizers is lower than that of granular biofertilizers. However, the organic bio fertilizer plant cost raises with the increase of equipment configuration. You can choose the equipment according to the specific production needs. At the same time, you can also take relevant measures to reduce the cost of biological fertilizer plant, such as choosing the right production location, selecting low-cost production equipment and increasing production automation to reduce labor costs.
A 10 t/h powdry organic bio fertilizer plant cost
If you are on a limit budget, choosing a powdered biofertilizer that produces 10 tons per hour is a good choice. To open a powdered biological fertilizer plant with a production capacity of 10 tons per hour is expected to require about $60,000. You only need to purchase a few pieces of equipment to meet the requirements of powdered microbial fertilizer production. Such as fermentation equipment, new vertical grinder, mixer, screening machine, packaging machine and so on.
How about the cost of a 10 t/h granular organic bio fertilizer plant ?
Granular bioferfertilizer is less prone to clumping and spilling, making it easier to transport and store. As a result, more people are opening pellet bio fertilizer plant. If you want to change powdered biological raw materials into granular biofertilizers, you can’t do without the credit of the granulator. Therefore, the production line has more granulation equipment, and the cost has also increased. The organic bio fertilizer plant cost that produces 10 tons of biofertilizer pellets per hour is around $360,000.
Therefore, the production line has more granulation equipment, and the cost has also increased. The organic bio fertilizer plant cost that produces 10 tons of biofertilizer pellets per hour is around $360,000.
Select the right location for the factory:
The availability of raw materials is also a consideration when setting up a biofertilizer production plant. If you are a farmer, there is a plentiful supply of raw materials. Then you can save the cost of purchasing raw materials and shipping costs. The closer the selected production location is to the raw material supplier, the less transportation costs. In addition, try to choose to build in the suburbs, the land cost is low.
Choose low-cost production equipment:
Select high energy efficiency, low energy consumption of production equipment, improve equipment utilization, reduce energy consumption and material consumption. In addition, you can also choose equipment suppliers with good quality and reasonable prices. Establish long-term cooperation with them to obtain better procurement prices and services. YuShunxin equipment is inexpensive, has 20 years of production experience, high quality, trustworthy.
Reduce human resources:
You can introduce advanced automation equipment and production lines to reduce the dependence on labor and reduce labor costs in the production process. Use more automatic biofertilizer production equipment to improve the automation of biofertilizer production. For example, when packaging finished biofertilizers, you can use fully automatic packaging machines to reduce manpower and improve efficiency. At the same time, the automatic palletizer can quickly and neatly place the finished products, without too much manpower, saving labor costs.
Formulation of biofertilizer formula
You should design the nutrient ratio of N, p, k or medium and trace elements and the total nutrient content range (generally in the range of 6%-25%) according to the bio fertilizer characteristics of different crops. Functional microorganisms and organic matter play an important role in nutrient efficiency, promoting growth and yield, enhancing resistance, improving soil and protecting environment. Therefore, under the premise of ensuring increased production, the biofertilizer production project design should consider the functional characteristics and effective viable bacteria number of selected strains according to the needs of fertilizer nutrient formulas.
Strengthen dilution function
From the perspective of production needs, powders and granules are generally used as base fertilizers, and have good slow-release function. In order to play a greater fertilizer effect of biofertilizer, you should adjust functional bacteria, organic materials and fertilizer raw materials and their proportions according to factors such as crop fertilizer requirements, soil characteristics, precipitation. This is conducive to the production of nutrient release and crop nutrient absorption rules in line with the microbial fertilizer. Such ability can effectively improve nutrient utilization.
Optimize the process route
In the biofertilizer production project design, optimizing the production process is the key to ensure the product quality. At present, the production of biofertilizers mainly has three process routes: liquid, powder and granule production. You should optimize the appropriate production process route according to the characteristics of strain fermentation and product dosage form.
Liquid production
Liquid production process is simple and easy, high production efficiency, high degree of automation, controllable quality. The main equipment is: fermenter, air filtration equipment, thermal power equipment and so on. The fermented liquid fermentation tank after the inspection, according to the nutrient formula to add a certain amount of water soluble inorganic nutrients. Then, you will get the liquid biological fertilizer.
Powder production
Powder biofertilizer product process equipment is simple, small investment. Organic waste fermentation can be outdoors or in fermentation tank, request to control temperature and ventilation. This can be achieved by heating units and tipping machines. After solid fermentation, after grinding, low temperature drying, you can mix a certain amount of biological bacteria according to the ratio of nutrients, and then quantitative packaging, you can make powder bio fertilizer.
Granules production
Granules production process is on the basis of the powdery production process, add the granulation process. After the completion of granulation drying cooling, and then by automatic packaging weighing quantitative packaging. The main equipment has an additional granulator, therefore, the cost has also increased.
Adding method of bactericide
Maintaining the activity of functional microorganisms is a noteworthy point in the biofertilizer production project design. Granular biological fertilizer should go through the high temperature granulation process. And there are three ways to add bacteria: adding before granulation, adding during granulation, and spraying after granulation.
The first two kinds of functional bacteria are affected by high temperature, and the mortality rate is higher. The survival rate is less than 70%. Generally, spraying after granulation has a high survival rate. But in order to prevent the loss of bacterial agent nutrients, you can use a coating machine for coating.
Open biological fertilizer factory need to consider many factors, including biofertilizer plant covers an area of is also worthy of attention. The required area for a biofertilizer plant depends on the output and production line. Generally speaking, the powdered microbial fertilizer plant needs 800-5000 square meters of site. However, the granular biological fertilizer site is about 2000-10000 square meters. If you have limited space, you can adjust the fermentation area and use energy-efficient equipment and other ways to solve. Of course, you can also send us your requirements. We can help you plan the production line, more rational use of space.
Main powder biological fertilizer plant covers an area
The production process of powdered biological fertilizer is relatively simple. And there is not much equipment required, only including fermentation composting machines, automatic feeders, vertical shredders, screening machines, packaging machines, and belt machines or bucket elevator. So you can plan a smaller footprint. But you also have to design according to the yiled.
If your output is about 1-5 tons per hour, you need to prepare 800-1500 square meters of space for production. However, if you want to build a medium-sized microorganism fertilizer plant that produces 5-10 tons per hour. The required area for a biofertilizer plant is about 1500-2000㎡.
In general, the large powdered biological fertilizer plant can produce 10-20 tons of powdered bio fertilizer per hour. Its floor area is between 3000-5000 square meters.
Main pellet biological fertilizer plant area
The production steps of granular bio fertilizer are more complicated and require more equipment. As a result, more areas are needed to house the relevant production equipment. Such as fermentation compost equipment, feeder, crusher, screening machine, batching machine, granulation machine, drying and cooling equipment, re-screening machine, rotary coating machine, automatic packaging machine, belt machine.
Under normal circumstances, the production of 1-5 tons of granular biofertilizers per hour requires a small footprint. 2000-4500㎡ is enough. However, with the expansion of capacity, the area occupied by medium sized fertilizer plants of 5-10 tons per hour has also changed. It needs 4500-5000㎡. The large scale pellet microbial fertilizer plant generally needs to two granulation equipment. It usually can produce 10-20 tons of bio fertilizer per hour. You need to prepare 5,500-10,000 square meters for it.
How to save the floor space of biological fertilizer plant ?
Setting of fermentation area:
First, you can use underground fermentation. Underground fermentation can place fermentation equipment, storage equipment and other facilities in the underground space, make full use of the underground space, and reduce the ground occupation area.
And for the transportation of raw materials after fermentation, the use of bucket elevators is a fast and efficient choice. In addition, you can set up the fermentation area and the production area separately.
Moreover, you can stack the fermentation area outdoors to save space in the plant. At the same time, you can also choose a fermenter to ferment raw materials. It occupies a small area, has a good fermentation effect, and is not affected by external temperature.
Using energy-saving and efficient equipment:
The use of energy-saving and efficient equipment is one of the important measures to save the required area for a biofertilizer plant. Select production equipment with high efficiency and energy saving performance, such as high efficiency fermenter, high efficiency mixer, high efficiency granulation equipment, etc. These devices can reduce energy consumption and increase production efficiency during the production process, thus reducing the number of equipment and floor space required.
Merchants will add a certain amount of bacteria agents in the production of biofertilizer. However, there are some requirements for bacterial adding in biofertilizer production technology. You need to conduct harmless treatment of raw materials first and select excellent strains. At the same time to separate functional bacteria and fermentation bacteria, choose suitable functional bacteria dosage forms. Also pay attention to the temperature and time in the drying.
harmless treatment of raw materials
The raw materials of bio organic fertilizer production are mainly livestock manure, crop straw, industrial waste, domestic waste, urban sludge, plant litter and other waste. They contain a large number of toxic and harmful substances and pathogenic bacteria. In order to prevent the application of manufactured products into the food chain, critical food safety or environmental pollution, raw materials must be harmless treatment before they can be used as biological organic fertilizer substrate raw materials. Under normal circumstances, fermented compost is one of the most common ways of harmless treatment of microbial fertilizer raw materials.
Selection of excellent strains
The quality of bio organic fertilizer mainly depends on the number of viable bacteria and the function of beneficial microorganisms in the fertilizer.
Optional with high temperature resistance, salt resistance, low oxygen resistance, drought resistance, acid resistance, alkali resistance and other characteristics. At the same time, it has the functions of nutrition promotion, maturation and transformation, degradation and repair, fertilizer and soil improvement, and to ensure the effective number of viable bacteria of the product. This is the heart of bacterial adding in biofertilizer production technology.
Besides, in the addition of biological bacteria, it is necessary to carefully select the appropriate strain combination. Avoid adding incompatible or competitive strains together to ensure the effect and stability of the addition of biological bacteria.
Separate delivery of functional bacteria and fermentation bacteria:
Functional bacteria are generally not resistant to high temperatures. It is difficult to grow and reproduce at high temperatures above 60℃. However, in the high temperature stage of organic material maturation and fermentation, it will produce a high temperature of more than 60℃ for 5-7 days. If the functional bacteria and fermentation bacteria are mixed for fermentation, most of the functional bacteria will die due to continuous high temperature.
This will affect the effective viable bacteria number of the product and reduce the biological fertilizer efficiency. Therefore, in actual production, you need to put functional bacteria and fermentation bacteria separately. That is, organic materials first add putrefactive agent to promote putrefactive fermentation, and then add functional bacteria after putrefactive. The addition process of functional bacteria has a variety of situations, you can choose according to your needs.
Select the appropriate functional dosage form
The difference of functional bacteria has great influence on its function. In order to ensure the effective number of viable bacteria in the microbial fertilizer, you should choose the appropriate dosage form of bacteria. This is conducive to extending the shelf life of the product. At the same time, it is one of the key measures of biofertilizer production technology. If you want to can directly use of the biological fertilizer production, you can choose the powdery bacterium agent. They can be directly after mixing fertilizer.
Drying process
In the process of granulation drying, in order to reduce the mortality of functional microorganisms, the drying temperature should not be too high. In addition, the drying time should not be too long. Generally, the appropriate drying temperature is 85-90℃. Suitable drying time is 15-20 minutes.
There are more than 150 types of bacteria used in microbial fertilizer production. They can be divided into nitrogen fixing bacteria, potassium solubilizing bacteria, phosphate solubilizing microorganisms, antibiotic functional bacteria and enzyme producing bacteria according to their functions. In the process of bacteria used in microbial fertilizer production, you need to choose the right type of microbial agent according to different soil types and crop needs. Ensure that the selected bioagent is beneficial to the target plant and can adapt to local environmental conditions. This is the best way to get the best results from the addition of biological bacteria and improve the quality of the crop.
Enzyme producing bacteria
Enzyme producing bacteria can secrete various enzymes. It can effectively degrade organic matter, decompose organic matter into nutrients absorbed by plants. At the same time, it also can accelerate the decomposition and transformation process of organic biofertilizers. Common enzyme producing bacteria mainly include the following categories: protease producing bacteria, amylase producing bacteria, cellulase producing bacteria. They all break down organic matter to provide nitrogen, carbon and glucose sources for plant growth, respectively.
Antibiotic functional bacteria
In microbial fertilizer production, people also usualluy use antimicrobial functional bacteria. Streptomyces is an important genus of actinomyces, which can produce many active substances such as antibiotics and plant hormones. It is an antimicrobial functional bacteria that plays an important role in improving the resistance and stress resistance of plants. It mainly includes Bacillus subtilis, trichoderma, rhizobia and so on. The mycelium of Streptomyces has many branches. And this genus has the most species, which can produce a variety of antibiotics.
Phosphate solubilizing microorganisms
The main function of phosphorus solubilizing bacteria in biological fertilizer is to help plants effectively absorb phosphorus in soil. These phosphorus solubilizing bacteria can secrete phosphatase, by degrading insoluble phosphate, convert it into phosphate that can be absorbed and used by plants. Depending on the phosphate solubilizing bacteria to break down the substrate to organophosphorus them into microorganisms and inorganic phosphorus. When adding bio fertilizer agents, you need to consider factors such as soil type, organic matter content and cultivation methods to add different phosphorus solubilizers.
Potassium-solubilizing bacteria
Potassium functional bacteria is a kind of bacteria that can decompose aluminosilicate and apatite minerals. Potassium bacteria can be used as microbial fertilizer to promote the conversion of insoluble potassium, phosphorus, magnesium and other nutrients into soluble nutrients, and increase the content of available nutrients in soil. There are mainly Bacillus siliceous, Bacillus extorquens, Bacillus circulans and so on. The silicate bacteria is a kind of colloid bacillus, is a common biological fertilizer releasing from microorganisms.
Nitrogen-fixing bacteria
Nitrogen-fixing bacteria can provide nitrogen source for plants through nitrogen fixing in biofertilizers. In addition, nitrogen-fixing bacteria can convert nitrogen in the atmosphere into nitrogen compounds, such as ammonia, nitrate. It is easy for plants to absorb. So, It can provide sufficient nitrogen source supply for plants. Common nitrogen-fixing bacteria mainly include rhizobia, non-nodule nitrogen-fixing bacteria, blue-green algae and so on. At the same time, the nitrogen-fixing bacteria species can be according to the way of life, the demand for oxygen, etc into the classification.
Most bioorganic fertilizers are made of decomposed organic materials as the base material, adding microbial agents, and then mixing with chemical fertilizers. Bio organic fertilizer mainly has two dosage forms: powder and granule. Therefore, the biofertilizer production process for microbial adding includes powder functional bacteria and granule functional bacteria. Microbes in the process of biological fertilizer production should pay attention to during the process of adding control of temperature, moisture, organic matter.
Powder functional bacteria addition process
According to certain formula, will crush after fermentation of organic materials mixed with humus powder. Then you add a certain amount of functional bacteria agent distribution, repackaging, after drying can be made into products. You can use equipment such as dynamic feeders and mixers to complete the powder function.
Granular biofunctional inoculant addition process
In the production of biological organic fertilizer granules, add fertilizer functional bacteria technology, according to the functional bacteria added time is divided into the following three:
Add before granulation
Organic materials and functional bacteria agent according to certain formula mixed, and then sent to the granulator granulation. Granulation of the biological fertilizer after drying, cooling, screening, packaging, will be able to become a finished product.
Add in the granulation process
Add a certain amount of humic acid powder into the organic material powder and stir evenly through a horizontal mixer. And then sent to the granulator granulation, in the process of adding microbial agents. Therefore, you’d better choose a granulation equipment with a spray device, such as a drum granulator, a disk granulator. After drying, in order to maintain the activity of the biological bacteria agent, it is necessary to cool down in time to ensure the quality of the microbial fertilizer.
Add after granulation
In granulation and qualified in accordance with the ratio of biological fertilizer spraying function of a certain amount of liquid agent. In order to remove moisture and retain the activity of bacteria agent, it needs to go through low temperature drying and screening. Then use a single or double bucket automatic packing scale to complete the final stage of microorganism fertilizer production.
Temperature control:
Temperature is one of the important factors restricting the growth of microorganisms. Commonly used functional bacteria are generally suitable for growth temperature of 20-40℃, not high temperature. The higher the temperature, the faster the microbial death rate. Therefore, biofertilizer production process for microbial adding requires that the carrier temperature should be below 50 ° C after the addition of functional bacteria.
Organic control:
Organic matter contained in organic materials is the living environment of functional bacteria and the nutrient source required for production. In order to ensure the normal growth and reproduction of functional bacteria, the organic matter content of the total material should be more than 30%, preferably 50%-70%; C/N is (30-35) : 1, which reaches (15-20) : 1 after decomposition.
Composting is the preparation work for bio fertilizer production, and seeking the best way to make compost with organic biofertilizer has become a hot topic. There are aerobic fermentation and anaerobic composting methods for biological fertilizer composting. At the same time, you can choose slot compost or strip compost. In addition, when composting, you should pay attention to choosing the right raw materials and composting methods, so as to turn the pile regularly, and control the temperature and humidity. The best method to make compost with organic biofertilizer is to choose the one that suits you.
Processing methods for making biological compost
Aerobic composting method
Aerobic composting is a composting method that uses oxygen to decompose organic waste. In aerobic composting process, will waste sits inside ventilation good compost heap, through continuous turning and ventilation, keep the stockyard in sufficient supply of oxygen. The heat generated during the aerobic composting process helps kill pathogenic microorganisms and weed seeds. This makes the compost more stable and mature. It also reduces the production of odors and harmful gases. In order to better increase the oxygen content of compost, we recommend that you use relevant composting equipment. Such as wheel type composting machine, groove type compost turner, etc.
Anaerobic composting method
Anaerobic composting is a composting method that uses anoxic environment to decompose organic waste. In the anaerobic composting process, organic wastes are stacked in closed or semi-closed containers or compost piles. So that the lack of oxygen in the pile material. In this environment, organic waste by anaerobic microbes, to produce biogas and organic matter decomposition product. Anaerobic fermenter is a typical representative of anaerobic fermentation.
What are the forms of biofertilizer compost ?
Generally speaking, the best way to make compost for organic biofertilizer is aerobic fermentation. That is, the formation of a good compost pile. There are usually two types of compost piles, one is slot stacking, and the other is strip stacking.
Slot stacking refers to a composting method in which organic waste is stacked in rectangular or square troughs enclosed by walls. Placing organic waste in a tank allows for better control of the temperature of the compost and prevents the effects of too cold or too hot temperatures on the compost. At the same time, you can place the trough turnover machine on both sides of the fermentation tank for regular turnover work. This increases contact with oxygen and speeds up fermentation.
Strip composting is the accumulation of organic waste in long strips. The crib composting by site constraints is small, the required construction cost less. The regular turning of compost is carried out by using the windrow composting machine. This can enhance the ventilation of compost, promote the microbial decomposition activity and shorten the fermentation period. The fermentation usually takes about 20 days to complete.