Bio NPK fertilizer production is gaining popularity in Algeria, driven by the government’s agricultural modernization plan and the rising demand for eco-friendly fertilizers. September 5, 2024, a customer from Algerian send a quatotation. He want to start a 10 tons/hour bio npk fertilizer production project. According to him requirement, we provided the customizable plan. The following are our communcation process.
The Requirements of 10 T/H Bio NPK Fertilizer Production Project in Algeria
Our client from Algeria wanted to produce a balanced 15-15-15 bio NPK fertilizer with stable biological activity. Their raw materials mainly include 10% organic composted cow manure, and inorganic nutrients such as 46% urea, 52% MAP, and 60% KCl. Considering the country’s hot and dry climate, they wanted a stable granulation process, controlled fermentation system, and energy-efficient design. To meet these needs, YUSHUNXIN provided a customized 10 TPH bio NPK fertilizer production line. It includes automatic batching, composting, granulation, and packaging systems that suit the Algerian climate and power supply conditions.
How to Avoid the Hot Weather to Make Cow Manure Compost?
The biggest challenge for Algerian users is how to make cow dung compost under high ambient temperatures. Which can reach above 40°C in summer. Because overheating or rapid drying can kill beneficial microorganisms and affect fertilizer quality. To solve this, YUSHUNXIN designed a closed aerobic fermentation system with automatic aeration and moisture monitoring. The system includes:
With this setup, the customer can finish a complete cattle manure composting cycle within 7–10 days. And then, it can produce uniform and odorless organic materials for the NPK granulation stage.
The Complete 10T/H NPK Biofertilizer Production System for Algerian Customer
After composting, we recommend the Algerian customer blend the organic materials with mineral nutrients to form high-quality bio NPK fertilizer granules. The whole production process includes:
Moreover, this 10TPH bio fertilizer production system adopts PLC control and modular design, allowing the Algerian client to save the bio NPK fertilizer factory.
What is the cost to build a 10 TPH bio NPK fertilizer factory in Algeria?
The total cost to start a 10 tons/hour bio NPK fertilizer production project in Algeria depends on plant layout, automation level, and raw material source. Finally, the 10 TPH bio npk manufacturing plant cost ranges from $320,000 to $350,000. At the same time, by using 10% local cow manure as the organic source, the Algerian customer successfully reduced production costs. Moreover, YUSHUNXIN’s engineers optimized the layout to save energy consumption.
