Mushroom residue is one of the raw materials for producing biological organic fertilizer. Making biofertilizer from spent mushroom substrate requires composting, granulation, drying and other processes. At the same time, there are some precautions in each step. You can learn more details from the following.

First, mix the mushroom compost waste with animal manure and lime in a certain proportion, and then water it to make the moisture content of the compost pile reach 50%-55%. Pile it into a one-meter high pile. Composting takes about 3 weeks to complete. Then, crush it to get powdery spent mushroom compost. Granulation is one of the important steps to convert the compost into bio organic fertilizer granules. The produced spent mushroom compost bio organic fertilizer pellets need to go through a drying and cooling process to maintain stable performance. Then using screener machine to sieve out the granules of appropriate size for packaging.

In mushroom compost making process, manufacturers need to use a compost turner to speed up the fermentation time of mushroom waste. Strip composting is the most convenient way. Therefore, you can use a crawler composting machine or a self-propelled compost turner. Similarly, it is necessary to choose suitable biofertilizer granulation equipment. For large-scale bio fertilizer manufacturers, YUSHUNXIN advises that you use a drum granulator, and for small and medium-sized compost mushroom substrate organic biofertilizer production lines, the disc pelletizer is good. In the drying and cooling process, we can provide you with a drum dryer and cooler.

In addition to some bio fertilizer making machines, YUSHUNXIN can provide you with a complete spent mushroom biofertilizer production line, welcome to consult!

In addition, YUSHUNXIN can design suitable biofertilizer production line for you according to different  raw materials. Such as cow dung biofertilizer business plan and bio compound fertilizer production project. Welcome to consult!

The moisture content of raw materials is very important for biofertilizer manufacturing process. The optimal production water content is around 30%. You can use methods to reduce it in order to obtain high-quality biofertilizer. If you have any questions, welcome to contact YUSHUNXIN!

Generally speaking, a moisture content of 30% is most suitable for producing bio fertilizer. Too high a moisture content will cause the biological fertilizer to mold and deteriorate, affecting the quality of the biofertilizer. If the water content is too low, the biofertilizer will dry out. It is not conducive to the growth of microorganisms.

Generally speaking, the raw materials for bio organic fertilizer production are mostly animal manure, plant residues and other organic wastes. They have a high moisture content. You should process. The raw materials for producing bio compound fertilizers are mostly chemical fertilizers with a low moisture content.

Composting fermentation is an effective way to reduce the moisture content of raw materials during the biofertilizer manufacturing process. As the composting process progresses, the water in the raw materials will gradually be consumed and evaporated, resulting in a gradual decrease in the overall water content of the compost.

Moisture may also be produced during the granulation process. This is because some bio fertilizer granulation machines adopt wet granulation technology, such as disc granulators, drum pelletizer, etc. However, in order to ensure the quality of bacteria fertilizer, you can add a rotary dryer and drum cooler after granulation to reduce the moisture content of biological fertilizer.

Generally speaking, for 1 ton organic biofertilizer making, it takes 3 tons of raw materials. This is calculated by a conversion rate of 3:1. And you also need to add raw materials such as microbial agents according to the proportion. By analogy, you can calculate how many tons of biofertilizer you can produce based on the raw materials you have. If you are not sure, please contact YUSHUNXIN.

On average, the ratio of raw materials to final bio fertilizer output is 3:1. This ratio depends on factors such as moisture content, nutrient concentration, and the specific biofertilizer production technology. So, when producing 1 ton of bio fertilizer, you should prepare 3 tons of raw material. Similarly, take the 30 tons of cow manure as example, when disposing it, you can consider to setup 10 t/h organic  biofertilizer making line.

When you have 3,000 cows,You can convert the cow dung into bio organic fertilizer. Generally, you can use it to produce 4 tons per hour. An adult cow produces 35 kg of dung per day, so 3,000 cows produce 10,500 kg of dung per day. Since the output ratio of raw materials to final bio fertilizer is 3:1, you can produce 35,000 kg of biofertilizer, which means that the daily output of biofertilizer can reach 35 tons. If you work ten hours a day, you can choose to setup a small bio fertilizer production line with an hourly output of 4 tons.

So, addording to the 3:1, you can get the raw material need to produce organic biofertilizer. If you want to know more detailed information, please contact with us!

Generally, it takes about 30-35 days to produce organic biofertilizer. It is divided into the organic material composting stage and the biofertilizer processing stage. The specific number of days is related to the bio fertilizer process and output. Welcome to consult us!

It may take 5-10 days to process the mature organic compost into bio fertilizer, and it takes faster to produce organic biofertilizer powder. You only need to use biofertilizer shredder to crush the organic material. Then use a rotary drum sifter to separate the appropriate bio organic fertilizer powder. The process of making granular biofertilizer also requires pelleting, drying, cooling and other processes. So its production cycle is relatively long.

The use of highly automated biofertilizer equipment can reduce the labor input of the bio organic fertilizer production line. While reducing the possibility of manual errors, it speeds up the production of organic biofertilizer. YUSHUNXIN‘s biological organic fertilizer production line has a high degree of automation and is easy to operate.

Of course, the production process of bio compound fertilizers and liquid biofertilizers is simpler and the production cycle is shorter. If you want to produce biofertilizer quickly, you can choose them!

Are you thinking about how long it will take to receive the YUSHUNXIN‘s biofertilizer production equipment? There will answer your questions about the delivery cycle of biofertilizer equipment, the delivery process, and the after-sales service of equipment. If you want to know more details, please feel free to consult!

First, you need to tell us the biofertilizer equipment you need. With the support of technicians, we will determine the final biofertilizer production plan for you. Then pay a 40% deposit through a bank guarantee, and the factory will start production. About 30 working days to Delivery. However, you should settle the final payment before shipment. The bio fertilizer manufacturing line or equipment will be shipped from the port of China by container to the port closest to you.

Usually, Common vulnerable parts include: biofertilizer screening machine’s galvanized steel screen , roller skins of double-roll extrusion granulators, belt conveyor equipment, etc. You can buy them locally. YUSHUNXIN’s biofertilizer production equipment is exquisitely designed and produced in standard, and can be purchased directly in the local market.

There are many types of raw materials for making biofertilizers. Such as organic waste, batercial agent, algae and other microorganisms. But you need to choose according to the formula of bio fertilizer. In this way , you can get the high-quality biofertilizer.

If you want to production bio fertilizer, it is necessary to add bacterial agent. You usually should add the nitrogen-fixing bacteria, phosphate-solubilizing bacteria , potassium-solubilizing bacteria . For example rhizobium, pseudonymous, and bacillu. But please pay attention to the adding time. If you add them before granulation, use the drum dryer in low temperature. However, if adding the biological agent after drying, the coating machine is best choice to maintain the biofertilizer performance for you.

Of course, making bio fertilizer from seaweed is good choice. The seaweed is rich in nutrients, contains a variety of organic matter and trace elements. At the same time, it is rich in biologically active substances, such as algal polyacrylamide and align. It also has strong stress resistance. Moreover, the production process is simple. First, clean the seaweed by using the freshwater, then ferment and crush it. You will get powdery seaweed bio fertilizer. Next, you can use bio fertilizer granulation machine to pelltize.

The above is the common raw material of the biofertilizer production. YUSHUNXIN has provided customers with various biofertilizer production solutions for many years, such as liquid biofertilizer production, nitrogen-fixing bacteria bio fertilizer production, chicken manure as biofertilizer production line, etc. If you want to produce bacterial fertilizer, please contact us.

Are you curious about the necessary equipment for biofertilizer production? Generally speaking, in order to produce high-quality bio fertilizer, you need to use compost turners, crushers, biofertilizer granulators, drum screeners, etc. These are all necessary for bio fertilizer production lines. You can choose according to the scale of production line.

Compost fermentation is an indispensable part of the biofertilizer production. Through it, you can convert organic waste into bio-organic fertilizer. Such as animal manure, plant residue… To obtain high-quality compost, you can use a compost turner. There are many composting machines for sale in YUSHUNXIN: groove composters, windrow compost turners, and moving type composting machine etc. Of course, if you want to reduce the odor in fermentation, you can choose to use bio fertilizer fermentation tank.

Although the fermented bio compost is mostly powdery, it may have agglomeration. Therefore, you can use biological fertilizer grinder to crush it into fine powder. On the one hand, this can help you achieve the production of powdered biofertilizers, and on the other hand, biofertilizer powder is easy to granulate, which is convenient for the next step.

The granulating machine is a necessary machine for pelletizing biofertilizer. It can granulate powdered materials by extrusion and other methods. Common bio fertilizer granulation equipment include drum granulators, disc pelletizer, roller extrusion granulators, etc. If the moisture content of your feed is high, we advise you choose a drum or disc granulator; when using them, you can also add biological agents or water to them. However, drying and cooling equipment is required to stabilize the performance of the bio fertilizer. In addition, if you want to save drying and cooling costs, you can choose a roller extrusion granulator.

When you want to deploy the 6t/h bio organic fertilizer manufacturing plan, most biofertilizer producers will consider the equipment, the site, the possible contamination, and so on. Today, there is an optimal solution. In additional, you can also contact YUSHUNXIN for more detailed production line details.

The production process of bio organic fertilizer is universal. First fermentation, then crushing, mixing, granulation, drying and cooling, screening, packaging, etc. The 6 ton bio organic fertilizer production plan usually uses: moving type compost turner, SXFLF-800 new vertical crusher, SXWJ-9015 double horizontal mixer, SXYZ-3600 disc granulator or SXZGZ-1870 drum pelletizer, SXGS-1540 rotary screening machine and other equipment. The specific production equipment needs to be selected according to your budget and site size.

The production land is related to the form of biofertilizer you choose to produce. Usually, a 6-ton bio organic fertilizer powder production line requires 1500-2000㎡. If you produce 6 tons of biofertilizer granules per hour, we recommend that you prepare a 4500-5000㎡ site. Generally, the fermentation area covers an area of 1500㎡, the working area is about 2300㎡, and the biofertilizer finished product area is about 1000㎡. These data are for reference only. You can tell us your needs to get the specific land area.

Can biodigestate be made into biofertilizer? Of course, biogas residue contains a large amount of organic matter and nutrients, and is one of the raw materials for biofertilizer. The production process of biodigestate fertilizer is simple and can use turning machines, granulating machines and other auxiliary equipment. YUSHUNXIN can help you design a biodigestate bio organic fertilizer production line for free. If you have any questions, please contact us.

The cost of turning biodigestate into bio fertilizer is determined by the product form and output. Generally, the cost of powder production lines is lower. The production price of biodigestate bio-powdered fertilizer with an output of 1-20 tons is between $35,000 and 100,000. If you want to open a biogas residue biofertilizer granulation line, you will need to spend $110,000 to 580,000. These prices are for reference only. Please consult YUSHUNXIN for the latest quotation.

Making cow dung into bio organic fertilizer is one of the good ways to deal with cow dung. At YUSHUNXIN, there are these cow dung biofertilizer making machine: cow dung dehydrator, compost crusher, compost turner, cow dung granulator, cow dung fertilizer dryer, cooler and automatic packaging machine. Their prices vary according to type and output. You can contact us for the latest quote. In addition, YUSHUNXIN also has a whole cow dung biofertilizer production line for sale.

Cow manure biofertilizer granulator: The above equipment can satisfy your production of powdered cow dung biofertilizer. But if you want to obtain cow dung biofertilizer granules, you also need to choose a suitable granulation machine. Disc granule making machine, roller extrusion granulator and drum pelletizer are all favored by customers. If you want to eliminate the cost of drying and cooling after granulation, you can choose a roller extrusion granulator. The disc granulation machine can help you produce small-scale cow manure biofertilizer. Of course, when choosing a large-scale cow dung production machine, you can choose a drum pelletizer. It can produce up to 30 tons per hour, and it also has an anti-corrosion lining and a clever design.

As mentioned above, if you choose a double-roll extrusion granulator, you can just sieve the cow dung bio organic fertilizer and package it. But if you use a wet granulator, drying and cooling are essential. The rotary dryer can reduce the moisture content of the bio fertilizer, and the use of a cooler can maintain the performance of the biological fertilizer. At the same time, you also need to use a sieving machine to select qualified products for packaging. YUSHUNXIN‘s product packaging machine has a packaging accuracy of 0.2%, which can package biofertilizers of different specifications for you to sell.

To make bio organic phosphate fertilizer, you need to prepare biological compost rich in phosphorus. Then use biological fertilizer production equipment to make powdered or granular biological phosphate fertilizer. At the same time, you also need to pay extra attention to the selection of phosphorus source and its utilization rate. If you would like to inquire about specific production business plan, please contact YUSHUNXIN.

First, collect organic material rich in phosphorus, such as bone meal, phosphate rock, or fish bone meal. Next, the organic materials and microbial inoculants are mixed with compost (composted organic waste such as animal manure) rich in nitrogen, potassium and other essential nutrients. Then using the composting machine to turn the mixture regularly to aerate it and encourage the decomposition process. After a period of time, the mixture completely decomposes, turns black, and becomes brittle, and the bio organic phosphate fertilizer can be made.

Powdered bio-phosphate fertilizer is easy to store and transport. Its production process is simple and requires little investment. Use a compost crusher to crush the composted bio-phosphate fertilizer into fine powder. Then use a drum screener to screen out the suitable products. Then package them and sell them to customers.

The production process of granular bio-phosphate fertilizer is more complicated and requires a large investment. Based on powdered bio-phosphate fertilizer, you can use a granulator to granulate according to production needs. Use a sieving machine again to select qualified bio-phosphate fertilizer granules. Then use a drum dryer to remove moisture from the granules and a cooler to maintain the fertilizer performance. Finally, packaging is the last step of the granulation process.

Making rhizobium biofertilizer is a good choice for biofertilizer production. The use of rhizobium biofertilizers can reduce the dependence on chemical nitrogen fertilizer and improve the nitrogen utilization rate. The preparation of rhizobia biofertilizers requires the use of carrier materials. Then on this basis, the subsequent grinding, granulation production. You should pay attention to choose with spraying device of the production machine to add the rhizobia.

First, you need to prepare carrier materials to improve the viability and spread of the fungus, such as preparing organic waste compost. During the composting fermentation stage, the rhizobia should be evenly distributed and fully mixed with the carrier material to maintain the vitality of the bacteria. The fermented rhizobia biofertilizer is then crushed, sieved, and packaged to make a powdered finished product. Also, you can use a biofertilizer granulator to make granular rhizobium biofertilizer pellets. In order to ensure the quality, it also needs to go through the drying, cooling, and coating process.

The most important thing in making Rhizobium biofertilizer is the way of adding it. Therefore, in the selection of production machine, it is necessary to buy them with a spraying device. Especially in the fermentation mixing, granulation stage. YUSHUNXIN specially designs the windrow compost turners— crawler type compost turner and self-propelled pile tiller. You can add the spray pipes with them. This can ensure even distribution of rhizobial agents and increase the fertilizer efficiency of the compost.

In addition, when granulating powdered rhizobia biofertilizers, we advise you choose a wet granulating machine, such as disc granulators, drum pelletizers. They can enhance the particle size of the biofertilizer and ensure the spraying of the rhizobium agent. However, you need to dry at a low temperature to prevent loss of bactericide activity.

Rhizobium is a soil bacterium that has the ability to form a symbiotic relationship with leguminous plants. These bacteria are able to fix atmospheric nitrogen into a form that plants can use, and therefore play a vital role in the nitrogen cycle. The symbiotic relationship between rhizobium and legumes is beneficial to both sides. Plants get nutrients (nitrogen), while bacteria get their energy source from the plants. Rhizobium biofertilizers can enhance soil nitrogen fixation and reduce the need for synthetic nitrogen fertilizers.

The production of high quality biological compost is a prerequisite for manufacturing compost biofertilizer. Effective microorganisms play a vital role in biological composting. You need to consider the method of use of the effective microbe, their types, and the machine that promotes its effectiveness.

To use effective microorganisms in bio compost making process, follow these steps:

1. Start with a good mix of organic materials for your bio compost pile, including a balance of green (nitrogen-rich) and brown (carbon-rich) materials.

2. Dilute the EM solution according to the bio fertilizer manufacturer’s instructions. Generally speaking, you should dilute the EM solution with water in advance.

3. Sprinkle the diluted EM solution over the bio compost pile, making sure to distribute it evenly throughout the bio organic materials.

4. Turn the bio compost pile regularly to ensure proper aeration and to mix the EM solution thoroughly with the organic materials.

5. Keep the bio compost pile moist but not waterlogged. EM thrive in a moist environment, so maintaining the right level of moisture is crucial for their effectiveness.

6. Monitor the bio compost pile regularly for temperature, moisture, and odor. EM should help speed up the bio composting process and create a nutrient-rich finished biofertilizer.

One of the benefits of bio fertilizer fermenters is that the bio composting process is automatically controlled without manual operation. After you add effective microorganisms to it, aeration, temperature control, stirring, deodorization are automatically controlled. Moreover, YUSHUNXIN can customize 5-150㎡ different capacity and different forms (horizontal, vertical) fermenter according to customer needs. In the process of biological composting, the use of bio organic fertilizer fermentation pot can completely kill the eggs of diseases and insects, and can effectively avoid the dissemination of odor.

You’d better to choose groove type composting machine in small-scale biological composting. First, its flipping span is between 3-30 meters, and the flipping depth is between 0.8-1.8 meters, which can meet the small-scale biofertilizer production. Second, in the tank operation, there are double tank and half tank to better turn the biological compost regularly. Third, the spraying device can be added, which can add water or spray effective microorganisms.

Wheel type compost turner, regular tumblers large scale biological composting in biofertilizer production line. Its flipping width can reach 30 meters wide, and the flipping depth is 1.5-3 meters, and the flipping efficiency is high. In addition, the high degree of automation, no personnel operation during the work, can quickly and evenly stir effective microorganisms, so that it can play a role in biological composting.

To make your own biofertilizer plant, you need to apply for a business license in advance, and then choose the right site. Deciding on the type of bio fertilizer production line is the most important, and it relates to what equipment you should buy. Welcome to YUSHUNXIN consultation, we have rich experience to assist you to successfully build the biofertilizer factory.

If you want to build a new biological fertilizer plant, you need to submit a feasibility study report to the Ministry of Industry and Information Technology to approve the project. The Environmental Protection Agency will do environmental assessments. Project approval shall be carried out after inspection by relevant departments. Next, you can apply for a business license. Then apply for tax registration certificate organization code certificate. The next step is to open a bank account. Apply for biological fertilizer factory trademark, and then apply for biological fertilizer registration certificate. However, the application process is different in different regions, and you can set up a biofertilizer plant according to local regulations.

Build the bio fertilizer plant in a dry, flat, well-drained area. The water table should be below 3 meters to avoid flooding. At the same time, the production of biofertilizers must comply with social and public health standards. Do not pollute the surrounding environment, and at the same time ensure normal water and electricity supply. Therefore, the biological fertilizer plant should be 2,000 meters away from the residential area.

Opening a bio-fertilizer plant requires consideration of the type of final product. And then buy the right equipment. First of all, the production of powdered biological fertilizer requires the purchase of composting machines or fermenters, compost shredders, roller screening machines, automatic packaging machines. In order to produce bio-fertilizer pellets, you need to prepare a bio fertilizer granulator, rotary dryer, a cooling machine, and a coating machine. Each device is designed to produce high quality biofertilizers for you to improve your market competitiveness.

If you are still worried about buying biological fertilizer equipment, please consider YUSHUNXIN. YUSHUNXIN can not only provide you with a complete production line process, but also provide you with high-quality equipment according to your needs.

Please consider the cost of the biofertilizer plant. If you have limited funds, you can consider opening a small biological fertilizer plant, or a powdered biological fertilizer plant. Both stand to gain. If the cost is sufficient, we advise you consider opening a biofertilizer pellet production line. The initial investment cost is large, but the profit is also considerable.

Bio composting is the preparation of 5 t/h bio organic fertilizer production. The raw materials of bio composting are abundant and the process is simple. However, it is necessary to control the temperature, humidity and contact area with oxygen in the process of bio compost. At the same time, you can choose to use some machines to accelerate the process of bio compost. For example, bio compost grinder, fermentation composting equipment and so on.

First collect organic waste mixtures such as crop residues, straw sawdust, animal manure and other biodegradable materials. The production of 5 tons of biofertilizers generally requires about 15 tons of organic waste compost. The nitrogen, phosphorus and potassium rich in them are important sources of nutrient elements in bio organic fertilizer. A good balance between green materials (rich in nitrogen) and brown materials (rich in carbon) is essential to optimize the composting process.

How to make microbial fertilizer from organic waste compost is something that many start-up bio fertilizer manufacturers want to know. Today, you can learn about the general biofertilizer production process, the precautions in prepare compost and the important equipment commonly used in bio organic fertilizer production. If you are interested, please contact us.

You should design the nutrient ratio of N, p, k or medium and trace elements and the total nutrient content range (generally in the range of 6%-25%) according to the bio fertilizer characteristics of different crops. Functional microorganisms and organic matter play an important role in nutrient efficiency, promoting growth and yield, enhancing resistance, improving soil and protecting environment. Therefore, under the premise of ensuring increased production, the biofertilizer production project design should consider the functional characteristics and effective viable bacteria number of selected strains according to the needs of fertilizer nutrient formulas.

From the perspective of production needs, powders and granules are generally used as base fertilizers, and have good slow-release function. In order to play a greater fertilizer effect of biofertilizer, you should adjust functional bacteria, organic materials and fertilizer raw materials and their proportions according to factors such as crop fertilizer requirements, soil characteristics, precipitation. This is conducive to the production of nutrient release and crop nutrient absorption rules in line with the microbial fertilizer. Such ability can effectively improve nutrient utilization.

Maintaining the activity of functional microorganisms is a noteworthy point in the biofertilizer production project design. Granular biological fertilizer should go through the high temperature granulation process. And there are three ways to add bacteria: adding before granulation, adding during granulation, and spraying after granulation.

The first two kinds of functional bacteria are affected by high temperature, and the mortality rate is higher. The survival rate is less than 70%. Generally, spraying after granulation has a high survival rate. But in order to prevent the loss of bacterial agent nutrients, you can use a coating machine for coating.

Merchants will add a certain amount of bacteria agents in the production of biofertilizer. However, there are some requirements for bacterial adding in biofertilizer production technology. You need to conduct harmless treatment of raw materials first and select excellent strains. At the same time to separate functional bacteria and fermentation bacteria, choose suitable functional bacteria dosage forms. Also pay attention to the temperature and time in the drying.

The quality of bio organic fertilizer mainly depends on the number of viable bacteria and the function of beneficial microorganisms in the fertilizer.

Optional with high temperature resistance, salt resistance, low oxygen resistance, drought resistance, acid resistance, alkali resistance and other characteristics. At the same time, it has the functions of nutrition promotion, maturation and transformation, degradation and repair, fertilizer and soil improvement, and to ensure the effective number of viable bacteria of the product. This is the heart of bacterial adding in biofertilizer production technology.

Besides, in the addition of biological bacteria, it is necessary to carefully select the appropriate strain combination. Avoid adding incompatible or competitive strains together to ensure the effect and stability of the addition of biological bacteria.

Functional bacteria are generally not resistant to high temperatures. It is difficult to grow and reproduce at high temperatures above 60℃. However, in the high temperature stage of organic material maturation and fermentation, it will produce a high temperature of more than 60℃ for 5-7 days. If the functional bacteria and fermentation bacteria are mixed for fermentation, most of the functional bacteria will die due to continuous high temperature.